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Hyster-Yale

Hyster-Yale Lift Truck GDP090VXNKAV098

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Hyster-Yale Lift Truck GDP090VXNKAV098
Hyster-Yale Lift Truck GDP090VXNKAV098

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PDF MANUAL

Manual for Hyster-Yale Lift Truck GDP090VXNKAV098

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Work Orders

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Procedures

Procedures

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Parts

Parts

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Hyster-Yale Lift Truck GDP090VXNKAV098

Hyster-Yale Lift Truck GDP090VXNKAV098

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Maintenance Plans for Hyster-Yale Lift Truck Model GDP090VXNKAV098

Integrate maintenance plans directly into your work orders in MaintainX.

500 Hourly / 6 Monthly Final Fuel Filter Replacement

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CUMMINS QSB 3.3L ENGINE

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Pre-Replacement Steps

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Close any OEM fuel valves (if applicable) to prevent fuel from draining.

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Clean the area around the fuel filter head.

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Fuel Filter Removal

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Drain the fuel into a container and dispose in accordance with local environmental regulations.

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Remove the fuel filter.

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Clean the gasket surface.

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New Fuel Filter Installation

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1000 Hourly / 6 Monthly Lift Chains Wear Check

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Chain Wear Measurement

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Measure the chain length where it moves over sheaves

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Is the chain section 3% longer than a new chain section?

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Chain Scale Check

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Use a chain scale (Yale P/N 518098689) to check lift chains

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2000 Hourly / 1 Yearly LPG Regulator Fuel Filter Replacement

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Removal Steps

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Close the shutoff valve on the tank and run the engine until it stops

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Disconnect the hose from the inlet fitting

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Remove the inlet fitting from the LPG regulator and discard the O-ring

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Remove and discard the plastic cap, foam filter, paper filter, and rubber washer from the LPG regulator

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Disconnect the hose from the outlet fitting

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Remove three screws and the outlet fitting from the LPG regulator and discard the O-ring

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Remove and discard the screen from the LPG regulator

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Installation Steps

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4000 Hourly / 2 Yearly Weld Inspection

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Preparation

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Ensure carriage removal from mast is recommended for inspection access

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Ensure attachment removal for access to carriage

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Visual Inspection

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Inspect welded joints on carriage

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Inspect welded joints on mast

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Dye Penetrant Inspection

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Clean the area to be inspected following manufacturer's instructions

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Apply dye penetrant following manufacturer's instructions

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2000 Hourly / 1 Yearly Transmission and Wet Brake Planetary Carrier Housing Oil Replacement

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Safety Precautions

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Ensure oil is not contaminated before use

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Avoid contact with hot oil to prevent burns

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Prevent dirt from entering the transmission or wet brake planetary carrier housing

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Dispose of lubricants and fluids according to local environmental regulations

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Follow safety procedures when using cleaning solvents

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Wear protective goggles or face shield when using compressed air

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Preparation

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Change the transmission oil filter at the first 500 hours of operation on new lift trucks

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Parts for Hyster-Yale Lift Truck GDP090VXNKAV098

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Silicone Spray Yale

504236201

Fork Arm Caliper

150021700

Chain Scale

518096869

Small Screw Threadlock (Purple, 50 ml)

501702901

Removable Threadlock (Blue, 10 ml)

505965518

Silicone Spray Yale

504236201

Fork Arm Caliper

150021700

Chain Scale

518096869

Small Screw Threadlock (Purple, 50 ml)

501702901

Removable Threadlock (Blue, 10 ml)

505965518

Silicone Spray Yale

504236201

Fork Arm Caliper

150021700

Chain Scale

518096869

Small Screw Threadlock (Purple, 50 ml)

501702901

Removable Threadlock (Blue, 10 ml)

505965518

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