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Hyster-Yale

Hyster-Yale Lift Truck GDP080VXNKAV086

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Hyster-Yale Lift Truck GDP080VXNKAV086
Hyster-Yale Lift Truck GDP080VXNKAV086

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PDF MANUAL

Manual for Hyster-Yale Lift Truck GDP080VXNKAV086

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Documents

Documents & Manuals

Find all the essential guides in one place.

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Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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Procedures

Procedures

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Parts

Parts

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Hyster-Yale Lift Truck GDP080VXNKAV086

Hyster-Yale Lift Truck GDP080VXNKAV086

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Maintenance Plans for Hyster-Yale Lift Truck Model GDP080VXNKAV086

Integrate maintenance plans directly into your work orders in MaintainX.

8 Hourly / 1 Daily Seat Belt, Hip Restraints, and Seat Rails Inspection

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Operator Restraint System Check

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Check that all parts are in place and in good condition

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Ensure seat belt is fastened correctly and functions properly

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Inspect seat belt for damage or wear

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Emergency Locking Retractor (ELR) Operation Check

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Pull seat belt slowly from retractor with hood closed and locked. Ensure smooth operation

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Pull seat belt with a sudden jerk with hood closed and locked. Ensure locking mechanism activates

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Check seat belt with hood open. Ensure it does not pull from retractor

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Seat Adjustment - Full Suspension

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1000 Hourly / 6 Monthly Spark Plugs Replacement

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Preparation

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Ensure the engine is turned off and cooled down

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Gather necessary tools and replacement spark plugs

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Spark Plug Replacement

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Remove old spark plugs from the engine

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Verify the spark plug gap is 1.5 mm (0.059 in.) for each new spark plug

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Install new spark plugs into the engine

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Post Replacement Check

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Is the engine running smoothly after replacement?

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500 Hourly / 6 Monthly Fuel System Priming

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CUMMINS 4.5L AND QSB 3.3L ENGINE Controlled Venting

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Caution

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Ensure the starting motor is not engaged for more than 30 seconds

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Wait two minutes before re-engaging the starter if necessary

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Controlled Venting

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Verify that the fuel filter element is changed and filled prior to installation

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Manual Bleeding Conditions

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Check if manual bleeding is required due to any of the following conditions

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Manual Bleeding Procedure

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8 Hourly / 1 Daily Forks Inspection

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Fork Removal and Installation Guidelines

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Confirm that only trained personnel are involved in the removal or installation of forks.

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Fork Removal

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Lower fork onto blocks so the bottom hook moves through the fork removal notch.

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Lower the carriage further to disengage the top hook from the top carriage bar.

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Use a lifting device to move the fork away from the carriage.

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Lift the lock pin and slide a hook fork to the fork removal notch on the carriage.

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Fork Inspection

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Inspect forks for cracks and wear.

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8 Hourly / 1 Daily Integral Sideshift Carriage Inspection

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Visual Inspection

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Check for cracks, wear, and damage

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Is there any damage that requires repair?

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Lubrication

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Is lubrication necessary?

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Lubricate sliding surfaces at grease fittings with multipurpose grease

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Reference for Repairs

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Refer to Mast Repairs, 2- and 3-Stage Masts 4000 YRM 1250 for repair procedures if damage is found

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Documentation

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Parts for Hyster-Yale Lift Truck GDP080VXNKAV086

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Silicone Spray Yale

504236201

Fork Arm Caliper

150021700

Chain Scale

518096869

Small Screw Threadlock (Purple, 50 ml)

501702901

Removable Threadlock (Blue, 10 ml)

505965518

Silicone Spray Yale

504236201

Fork Arm Caliper

150021700

Chain Scale

518096869

Small Screw Threadlock (Purple, 50 ml)

501702901

Removable Threadlock (Blue, 10 ml)

505965518

Silicone Spray Yale

504236201

Fork Arm Caliper

150021700

Chain Scale

518096869

Small Screw Threadlock (Purple, 50 ml)

501702901

Removable Threadlock (Blue, 10 ml)

505965518

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