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Baldor Reliance

Baldor Reliance Electric Motor 8040-AF-TEFC

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Baldor Reliance Electric Motor 8040-AF-TEFC
Baldor Reliance Electric Motor 8040-AF-TEFC

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PDF MANUAL

Manual for Baldor Reliance Electric Motor 8040-AF-TEFC

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Baldor Reliance Electric Motor 8040-AF-TEFC

Baldor Reliance Electric Motor 8040-AF-TEFC

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Maintenance Plans for Baldor Reliance Electric Motor Model 8040-AF-TEFC

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1 Monthly Motor Winding Insulation Resistance Testing

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Section 3 – Checking Insulation Resistance

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Check insulation resistance of the stator winding with an insulation resistance meter

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Record the insulation resistance reading

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Investigate significant changes in insulation resistance

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Calculate minimum insulation resistance (RM) using the formula RM = KV + 1

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Is the insulation resistance less than the calculated RM?

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Bake in an oven at a temperature not to exceed 90°C until insulation resistance remains constant

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With rotor locked, apply low voltage and gradually increase current through winding until winding temperature reaches 90°C

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Sleeve Bearing Maintenance

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Section 3 – RENK Sleeve Bearing Replacement

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Disconnect all electrical power from the motor windings and accessory devices before disassembly of the motor

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Replace sleeve bearing without disturbing the setup and uncoupling from the driven equipment

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Remove the top and bottom bearing liners as stated in RENK Sleeve Bearing Removal Instructions

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Ensure shaft bearing shoulders and journal are free of nicks and burrs before replacing bearing

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Dress shaft with emery cloth or stone as necessary

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Clean the shaft and oil sump thoroughly

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Apply a coating of oil to the bearing journal

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Inspect the replacement bearing for nicks and damage

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6 Monthly Motor Maintenance

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Section 3 – Semi-Annual Maintenance − 6 months

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Perform all quarterly inspections (see 3 Monthly Motor Periodic Inspection task)

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Inspect and clean rotor ends, windings and fan blades (Open Motors only)

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Check electrical connections for tightness and absence of corrosion

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Section 3 – Winding Maintenance

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WARNING — Solvents can be toxic and/or flammable — follow manufacturer's safety procedures and directions — failure to observe this precaution could result in bodily injury

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CAUTION — Do not use solvents containing trichloroethane to clean interior or exterior of motor — damage may occur to paint and insulation systems

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Disconnect and lockout the power source

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Ensure no power is applied to the motor

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2200 Hourly / 3 Monthly Sleeve Bearing Oil Change

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Section 3 – Sleeve Bearings (Oil Lubricated) – Severe and Extreme Conditions

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Verify service conditions

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Is the oil discolored or contaminated?

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Follow the oil change procedure as per the standard Sleeve Bearing Oil Change task

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Select oil viscosity and quality as per Table 3-4 and Section 3 Sleeve Bearings (Oil Lubricated)

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Procedure for changing oil

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De-energize the motor by opening the manual disconnect switches

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Remove drain plug and drain oil

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Does the oil appear to be contaminated?

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500 Hourly / 3 Monthly Motor Inspection

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Section 3 – Periodic Inspection

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Listen for any abnormal noises and check cause immediately

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Check for any vibration and check cause immediately if excessive vibration is found

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Check voltage and frequency variations

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Check power supply total harmonic distortion to avoid overheating

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Check that air filters are in place and clean

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Check all air passages and ensure that they are not blocked or clogged

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Check bearing temperature rise

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Disconnect and lockout the power source

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