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Baldor Reliance

Baldor Reliance Electric Motor 9240-AF-TEFC

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Baldor Reliance Electric Motor 9240-AF-TEFC
Baldor Reliance Electric Motor 9240-AF-TEFC

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PDF MANUAL

Manual for Baldor Reliance Electric Motor 9240-AF-TEFC

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Baldor Reliance Electric Motor 9240-AF-TEFC

Baldor Reliance Electric Motor 9240-AF-TEFC

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Maintenance Plans for Baldor Reliance Electric Motor Model 9240-AF-TEFC

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1 Monthly Anti-Friction Bearing Maintenance

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Section 1 – Storage (less than 6 months)

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Ensure grease lubricated bearings are not lubricated during storage

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Verify Duty Master anti-friction bearing motors are shipped with the proper amount of grease in each bearing

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Record the number of days since last shaft rotation

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Rotate the shaft by hand 10 to 15 revolutions

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Replace protective packing and shaft shipping brace after rotating the shaft

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Inspect the motor periodically and check insulation resistance monthly

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Is the storage location cold, damp, or humid?

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Select the method used to protect motor windings from moisture

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500 Hourly / 3 Monthly Motor Inspection

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Section 3 – Periodic Inspection

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Listen for any abnormal noises and check cause immediately

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Check for any vibration and check cause immediately if excessive vibration is found

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Check voltage and frequency variations

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Check power supply total harmonic distortion to avoid overheating

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Periodic checks of phase, voltage, frequency, and power consumption of an operating motor are recommended

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Check to see that air filters, when used, are in place and clean

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Check all air passages and ensure that they are not blocked or clogged

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Check for proper lubrication

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Anti-Friction Bearing Maintenance

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Section 3 – Anti-Friction Bearing Removal/Replacement

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Ensure safety precautions are in place

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Is the bearing worn, oversized, or showing excessive wear based on TRG/bearing temperature monitoring?

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Remove the end shield (see Sleeve/Anti-Friction Bearing Bracket Removal)

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Remove the bearing using a conventional bearing puller with a spacer block to protect the shaft center

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Clean and inspect all parts, removing all old grease

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Ensure all shaft bearing shoulders and journals are free of nicks, dressing shaft with emery cloth or stone as necessary

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Heat bearing to 250°F (120°C) for at least 30 minutes

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Place bearing onto shaft ensuring contact with the locating shoulder without using impact force

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3 Monthly Anti-Friction Bearing Lubrication

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Section 3 – Anti-Friction Bearing (Grease Lubricated) – Severe Conditions

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Verify applicable motor conditions

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Describe the operating conditions

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Ensure lubrication procedure follows the 6 Monthly task guidelines

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Check relubrication intervals and volumes on the main motor nameplate

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Lubrication Procedure

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Is the shaft stationary and motor warm?

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Stay clear of rotating parts and electrical circuits if lubrication is done with motor running

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Locate the grease inlet, clean the area, and replace the pipe plug with a grease fitting if necessary

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Air Filter Cleaning

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Section 4 – Air Filters

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Check that air filters are in place and clean

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Measure the resistance to air flow of a clean filter

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Is the resistance to air flow within the acceptable range?

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Measure the static air pressure drop across the filters

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Is the static air pressure drop within the acceptable range?

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Check if the Differential Air Pressure Switch is activated

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Clean or replace filters if pressure drop reaches threshold

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