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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Nordson Bulk Melter VD200

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Maintenance Plans for Nordson Bulk Melter Model VD200

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Material Type Change

ATTENTION: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions here and in the entire documentation.

NOTE: Maintenance is an important preventive measure for maintaining operating safety and extending the service life of the unit. It should not be neglected under any circumstances.

Can the old and new material be mixed?

May be mixed: Remaining old material can be flushed out using the new material.

May not be mixed: Purge thoroughly and clean melting plate with a cleaning agent recommended by the material manufacturer. Refer to page 5‐6, Cleaning Melting Plate.

NOTE: Properly dispose of the old material according to local regulations.

Sign off on the material type change

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1 Daily Bulk Melter External Cleaning

ATTENTION: Allow only qualified personnel to perform the following tasks. Follow the safety instructions here and in the entire documentation.

NOTE: Maintenance is an important preventive measure for maintaining operating safety and extending the service life of the unit. It should not be neglected under any circumstances.

Important when Using Cleaning Agents: Use only a cleaning agent recommended by the hot melt material manufacturer. Observe the Material Safety Data Sheet for the cleaning agent. Properly dispose of the cleaning agent according to local regulations.

External cleaning prevents pollution created by production from causing system malfunctions.

CAUTION: Observe the unit's Degree of Protection when cleaning. Refer to page 9‐1, Technical Data.

CAUTION: Do not damage or remove safety labels. Damaged or removed safety labels must be replaced by new ones.

Remove material residue only with a cleaning agent recommended by the material manufacturer. Heat with an air heater if necessary.

Remove dust, flakes etc. with a vacuum cleaner or a soft cloth.

Control Panel: CAUTION: Refer to page 4‐22, Screen Cleaning. This ensures that no functions are unintentionally triggered by touching the screen.

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Melting Plate Cleaning

ATTENTION: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions here and in the entire documentation.

NOTE: Maintenance is an important preventive measure for maintaining operating safety and extending the service life of the unit. It should not be neglected under any circumstances.

Important when Using Cleaning Agents:

Name of the cleaning agent recommended by the hot melt material manufacturer

Observe the Material Safety Data Sheet for the cleaning agent. Properly dispose of the cleaning agent according to local regulations.

The melting plate is standardly release-coated. This makes it easy to clean.

Cooled material can usually be pulled off of the melting plate; if necessary, first heat to approx. 60 °C (140 °F).

CAUTION: Do not use hard or metallic tools to clean. Do not use wire brushes! This could damage the release coating. Use only soft aids (wooden or PTFE spatula or soft brush).

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Bulk Melter O-Rings Replacement

ATTENTION: System and material pressurized. Relieve bulk melter pressure before disconnecting pressurized components (e.g. hoses, pressure sensors). Failure to observe can result in serious burns. Refer to page 7‐1, Relieving Pressure.

ATTENTION: Hot! Risk of burns. Wear heat-protective gloves.

When leakage occurs, e.g. at the hose connections, the O‐rings must be replaced. Observe the following:

- Clean and lubricate O‐ring groove. Nordson recommends special high temperature grease; refer to page 5‐2, Processing Materials.

- Also lubricate O‐ring

- Do not use removed O‐rings again.

- Tighten hose connection and blind covers with a torque wrench to 9.5 Nm.;

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1 Daily Piston Pump Check

ATTENTION: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions here and in the entire documentation.

NOTE: Maintenance is an important preventive measure for maintaining operating safety and extending the service life of the unit. It should not be neglected under any circumstances.

CAUTION: The motor may be operated only with lubricated compressed air.

Ensure that the lubricator (1) is filled

Ensure that the oil basin (2) is filled

Refill with Vitalizer Oil. Refer to page 5‐2, Processing Materials.

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