Hyster Forklift H360hd2

Are coolant hoses collapsed when the engine is cold?

If hoses are collapsed, it indicates a malfunctioning radiator cap. Replace the radiator cap as required.

Inspect the condition of the coolant hoses. Any cracks, leakage or other damage?

If any damage is found, replace the damaged hoses.

Sign off on the coolant hoses maintenance

Replace the DEF Pump Filter and filter insert using the filter removal tool. See Figure 18.

Remove the cover using a wrench.

Use the filter tool to pull the filter from the pump. See Figure 19.

Insert the filter insert into the filter element. See Figure 20.

Install the filter in the DEF pump, install the screw cap and tighten by hand.

!WARNING: Safety labels are installed on the lift truck to give information about operation and possible hazards. It is important that all safety labels are installed on the lift truck and can be read.

Check that all safety labels are installed at the correct location on the lift truck and can be read.

!WARNING: Cleaning solvents can be flammable and toxic and can cause skin irritation. When using cleaning solvents, always follow the recommendations of the manufacturer.

Make sure the surface is dry and has no oil or grease. Do not use solvent on new paint. Clean the surface of the old paint with a cleaning solvent.

Partially remove the paper from the back of the label. Do not touch the adhesive surface.

Carefully hold the label in the correct position above the surface. The label cannot be moved after it touches the surface. Put the label on the surface and remove the rest of the paper at the back. Make sure that all air is removed from under the label and the corners and edges are tight.

Sign off on the safety labels maintenance

- Make sure that retaining hardware is tightened and in good condition.

- Check the controls and the attachment functions for correct operation as described in the Operating Manual. See the symbols at each of the controls.

- Check the attachment for damage, cracks and distortion. Look for deformations in the material and irregular lines in welds. Repair as required.

- Check for hydraulic leaks. Make sure wear pad retainers are tightened to 63 N•m (46.4 lbf ft).

!CAUTION: Disposal of lubricants and fluids must meet local environmental regulations.

Replace the fuel/water separator and the final fuel filter.

Close the fuel shutoff valve on the fuel tank.

Remove the final fuel filter, which is located at the right-hand side of the engine, near the transmission dipstick and fill-tube.

Fill the new filter element with clean diesel fuel and install.

Remove the electrical connector from the fuel/water separator and remove the filter.

Install the new fuel/water separator and reconnect the connector.