Hyster Forklift H360HD2-EC

!WARNING: DO NOT remove the radiator cap when the engine is hot. When the radiator cap is removed from the expansion tank, the pressure is released from the system. If the system is hot, the steam and boiling coolant can cause burns.

!CAUTION: Additives in the coolant may damage the cooling system. Before using additives, contact your local HYSTER dealer.

Check coolant level in the expansion tank when cold. Coolant level must be between the 'MIN' and 'MAX' mark on the expansion tank.

Add coolant when level is at or below the ‘MIN’ mark.

Also add coolant when the Coolant Level Warning Light is ON during operation of the truck.

If coolant must be added, use an OAT (Organic Acid Technology) type coolant. Add coolant until just below the 'MAX' mark on the expansion tank.

Upload a photo of the coolant level in the expansion tank.

When coolant has been added, enter the date.

Enter the added quantity of coolant.

!WARNING: At operating temperature, the transmission oil is hot. DO NOT permit the hot oil to touch the skin and cause severe burns. Let transmission cool before performing any maintenance.

!WARNING: DO NOT permit dirt to enter the transmission when the oil level is checked or the filter is changed. Dirt can cause damage to transmission components.

!CAUTION: Disposal of lubricants and fluids must meet local environmental regulations.

Check transmission oil level with the engine running at idle and the park brake applied.

For the location of the dipstick and fill tube, see Figure 53. Keep oil level at the 'FULL' mark on the dipstick.

Add transmission oil as required. See Approved Oils, Fluids, and Grease.

Check for leaks if oil must be added

!WARNING: All fuels are very flammable and can burn or cause an explosion. DO NOT use an open flame to check the fuel level or to check for leaks in the fuel system. If there is a leak in the fuel system, extra care must be used during the repair. DO NOT operate the lift truck until the leak is re- paired. Fuel leaks MUST be repaired IMMEDIATELY.

Visual check for leaks in the engine compartment

Visual check for leaks under the lift truck

Check the underside of reservoirs for leaks

Check hydraulic valves for leaks

Check all hoses and hose connections are dry on the outside

Raise and lower the mast several times without a load. The mast components must raise and lower smoothly in the correct sequence.

Check proper tracking of header hoses.

Check for excessive play of rollers and bearing blocks.

The inner weldment and the carriage must lower completely.

Check for leaks of hydraulic components.

Raise the mast 1 m (3 ft) with a capacity load. The inner weldment and the carriage must raise smoothly. Lower the mast. All moving components must lower smoothly.

Lower the load to approximately 0.3 m (1 ft) from the floor. Tilt the mast forward and backward. The mast must tilt smoothly and all tilt cylinders must stop evenly.

Check that the controls for the attachment operate the functions of the attachment correctly as described in the Operating Manual. See the symbols by each of the controls.

Perform Leak Checks for lift cylinders and tilt cylinders if excessive creep is suspected.

NOTE: The lift truck has hydraulic power steering. Steering is not possible when the engine is not running due to hydraulic pressure not being supplied to the steering system.

Check operation of the steering system

Make sure the steering system operates smoothly and steering control is good

Check for leaks in the steering system

Sign off on the steering system check