Hyster Forklift H10XMS-6

!WARNING: DO NOT remove the radiator cap when the engine is hot. When the radiator cap is removed from the expansion tank, the pressure is released from the system. If the system is hot, the steam and boiling coolant can cause burns.

!CAUTION: Additives in the coolant may damage the cooling system. Before using additives, contact your local HYSTER dealer.

Check coolant level in the expansion tank when cold. Coolant level must be between the 'MIN' and 'MAX' mark on the expansion tank.

Add coolant when level is at or below the ‘MIN’ mark.

Also add coolant when the Coolant Level Warning Light is ON during operation of the truck.

If coolant must be added, use an OAT (Organic Acid Technology) type coolant. Add coolant until just below the 'MAX' mark on the expansion tank.

Enter the quantity of coolant added

Enter the date when coolant was added

Check the cooling system for leaks if more than 1 liter (0.26 gal) of coolant must be added per 3,000 running hours.

!WARNING: Lower the lift mechanism completely. Never allow anyone under a raised carriage. DO NOT put any part of your body in or through the lift mechanism unless all parts of the mast are completely lowered and the engine is STOPPED.

Before making any repairs, use chains to secure the mast weldments and carriage into position so that they cannot move. Make sure the moving parts are attached to a part that does not move.

DO NOT repair a worn lift chain. Replace both lift chains when one or both lift chains are worn.

!WARNING: Adjustment or repair of the lift chains must be done by authorized personnel.

First 100 Hour inspection and Every 250 Hours

Chains cleaned for oil penetration?

Trapped water or condensation removed?

Engine oil applied onto the chains?

- Make sure that retaining hardware is tightened and in good condition.

- Check the controls and the attachment functions for correct operation as described in the Operating Manual. See the symbols at each of the controls.

- Check the attachment for damage, cracks and distortion. Look for deformations in the material and irregular lines in welds. Repair as required.

- Check for hydraulic leaks. Make sure wear pad retainers are tightened to 63 N•m (46.4 lbf ft).

NOTE: Check correct operation of the Operator Presence System.

Run the engine and verify normal operation of transmission and hydraulic functions.

Raise yourself from the seat for more than 2.5 sec.

Verify that hydraulic lift, lower and tilt functions do not operate as long as you are raised from the seat.

Verify that the transmission has been disengaged.

Verify that hydraulic lift, lower and tilt functions operate again after you have re-seated.

Verify that the transmission can be re-engaged.

To re-engage the transmission the operator must either:

!CAUTION: Compressed air can move particles so that they cause injury to the user or to other personnel. Make sure that the path of the compressed air is away from all personnel. Wear protective goggles or a face shield to prevent injury to the eyes.

1. Clean the radiator with compressed air or water as required. Be careful not to bend the radiator fins.

2. Inspect the radiator sections and hose connections for leakage. Repair as required.