Hyster Forklift H190HD2

Fork pin or side shift apron pin found bent or damaged

Replace a fork pin, or a side shift apron pin, if found bent or damaged. See 2-Stage Mast 4000SRM1647.

Fork pin area lubricated with grease where the forks and fork guides travel

For side shift carriages, lubricate the fitting on the apron brackets.

Forks and carriage repositioned to ensure the entire area of travel is lubricated

See Approved Oils, Fluids, and Grease.

Sign off on the lubrication procedure

WARNING: Long-term exposure to used engine oil can cause skin irritation or cancer. Use caution when checking or adding oil to the engine. If oil comes in contact with skin, wash with detergent and water.

CAUTION: DO NOT permit dirt to enter the engine when the oil level is checked or the filter is changed. NEVER operate the engine without oil. The operation of the engine without oil will damage the engine.

Engine oil and filter replaced?

Enter the amount of oil used in liters

Oil filter housing cleaned and new gasket applied?

Drain plug installed and engine refilled with new oil?

Sign off on the engine oil and filter change

When oil life is 3,000 Hours, but when it has not yet reached 6,000 hours, oil can be tested if it complies with the requirements for extended usage.

Enter the current oil life hours

Take an oil sample at port Mp, which is located on the main valve. Alternative sampling methods (extraction pump) are not recommended.

Upload a photo of the oil sample taken

Send the sample to a specified laboratory for investigation.

Oil can be used for another 1000 hours if it passes following tests:

Check if the oil passes the following tests

Oil has to be replaced if it fails the test or if there are no possibilities to test the oil.

Inspect the wear pads for wear. See Figure 36.

Replace the wear pads if thickness is 18 mm (0.709 in.) or less. When replacing wear pads, simultaneously replace all pads that are fitted in the same plane. (All lower pads, all upper pads or all side pads). Using wear pads with a different thickness will twist and damage the extension beam weldment.

Check torqueing of the hardware that retain the wear pad brackets. The required torque is 63 N•m (46 lbf ft).

Grease the tracks for the wear pads.

Sign off on the wear pads maintenance

Open the hood and check for leaks and abnormal conditions

Make sure all surfaces are free of oil, lubricants, fuel, and organic dust or fibers (paper, wood, cotton, wool, etc.)

Sign off on the engine compartment inspection