Hyundai Forklift 40D-7E

Always stop the engine before servicing.

Open the door, loosen the wing bolt and remove the recircular plenum assembly.

Clean the recircular plenum using a pressurized air(Below 2kgf/cm2, 28psi). When using pressurized air, be sure to safety glasses.

Inspect the filter after cleaning. If it is damaged or badly contaminated, use a new filter.

PRECAUTIONS FOR USING AIR CONDITIONER

When using the air conditioner for a long time, open the window once every one hour.

Be careful not to overcool the cab.

The cab is properly cooled if the operator feels cool when entering there from outside(About 5ÁC lower than the outside temperature).

Replace the fuel filler when the engine is cool. Carry out this maintenance in a place away from fire. Removing the fuel filler will produce explosive fumes. Wipe off any spilled fuel or oil immediately from the truck or surrounding area.

1 Using a filter wrench, remove the cartridge.

2 Fit the new cartridge with fuels coat the surface of the packing lightly with engine oil, then install.

When the fuel filter is replaced, the fuel system should be bled to remove air if the fuel supply is exhausted during driving.

(1) These are the parts which the operator cannot judge the remained lifetime of them by visual inspection.

(2) Repair or replace if an abnormality of these parts is found even before the recommend replacement interval.

Replacement of consumable service parts is not covered under warranty.

Every 1 years: Master cylinder and wheel cylinder caps dust seals

Change oil after removing drain plug.

Add oil until it just begins to flow out of the oil level.

Dispose of used oil in locally approved manner.

2 When changing oil, remove strainer and clean it with flushing oil.

OSHA approved eye protection rated for 200kPa(30psi) is required for air cleaning operation.

Blow dry compressed air from the inside of strainer to outside and install when completely dry.

Air cleaner element checked and cleaned

Water separator checked and cleaned

Transmission oil level checked and added if necessary

Steering axle linkage pin checked, cleaned, and lubricated

Pump mounting bolt torque checked and tightened

Drive axle mounting bolt checked and tightened

Tilt cylinder mounting and yoke bolt checked and tightened

Mast mounting bolt checked and tightened

Drive & steering axle wheel mounting bolt & nut checked and tightened