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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Hyundai Forklift 50DS-7E

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Maintenance Plans for Hyundai Forklift Model 50DS-7E

Integrate maintenance plans directly into your work orders in MaintainX.

1 Daily Forklift Inspection

Warning: This inspection requires trained personnel with PPE!

Visual check: Any obvious damage from the last shift?

Visual check: All capacity, safety, and warning plates or decals are attached and legible?

Visual check: Any leaks of fuel, engine coolant, transmission fluid, etc. before and after starting engine?

Visual check: Any hydraulic oil leaks and loose fittings?

Visual check: Driver's overhead guard, load back rest and all other safety devices are in place, securely fastened and undamaged?

Visual check: Any issues with the mast and lift chains?

Visual check: Any issues with the load forks?

Visual check: Any issues with the wheels and tires?

Run this procedure

Air Conditioner / Heater Maintenance

CLEANING AND REPLACING FILTER

Engine stopped before servicing?

Open the door, loosen the wing bolt and remove the recircular plenum assembly.

Recircular plenum cleaned with pressurized air (Below 2kgf/cm2, 28psi)?

Safety glasses worn while using pressurized air?

Filter inspected after cleaning?

Is the filter damaged or badly contaminated?

If yes, replace the filter.

PRECAUTIONS FOR USING AIR CONDITIONER

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Initial 100 Hourly Forklift Maintenance

Differential gear oil Change

Change oil after removing drain plug.

Add oil until it just begins to flow out of the oil level.

Dispose of used oil in locally approved manner.

Transmission oil Change

1 Remove drain plug.

2 When changing oil, remove strainer and clean it with flushing oil.

OSHA approved eye protection rated for 200kPa(30psi) is required for air cleaning operation.

Blow dry compressed air from the inside of strainer to outside and install when completely dry.

Run this procedure

2000 Hourly Forklift Maintenance

Hyd suction strainer Replace

OSHA-approved eye protection rated for 200kPa(30psi) is required for air cleaning operation. When changing oil, remove strainer and clean it with flushing oil. Blow dry compressed air from inside of strainer to outside and install when completely dry.

Dispose of oil in locally approved manner.

Bleed the air after checking the oil level as below;

Start engine.

Check for mast overhead clearance.

Fully raise and lower mast and also fully tilt it forward and backward several times.

Recheck oil level.

Radiator coolant Replace

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2 Yearly Forklift Replacement

(1) These are the parts which the operator cannot judge the remained lifetime of them by visual inspection.

(2) Repair or replace if an abnormality of these parts is found even before the recommend replacement interval.

Replacement of consumable service parts is not covered under warranty.