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Hyundai Forklift 45DS-7E

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Hyundai Forklift 45DS-7E
Hyundai Forklift 45DS-7E

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Manual for Hyundai Forklift 45DS-7E

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Hyundai Forklift 45DS-7E

Hyundai Forklift 45DS-7E

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Maintenance Plans for Hyundai Forklift Model 45DS-7E

Integrate maintenance plans directly into your work orders in MaintainX.

Water Or Oil Leakage Check

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Check for water leakage

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Check for oil leakage

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Check for hydraulic leakage

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Examine truck for obvious damage

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Check overhead guard for crack or obvious damage

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Check backrest for crack or obvious damage

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Check forks for crack or obvious damage

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Any damage or leaks detected?

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If yes, describe the damage or leak

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500 Hourly Forklift Maintenance

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Trunnion bolt Check, Tight

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Upload a photo of the replaced Air cleaner element

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Upload a photo of the replaced Fuel filter

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Warning: Replace the fuel filler when the engine is cool. Carry out this maintenance in a place away from fire. Removing the fuel filler will produce explosive fumes. Wipe off any spilled fuel or oil immediately from the truck or surrounding area.

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Upload a photo of the new cartridge with fuels coat the surface of the packing lightly with engine oil, then install.

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Warning: When the fuel filter is replaced, the fuel system should be bled to remove air if the fuel supply is exhausted during driving.

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Battery Check, Replace

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Warning: BATTERIES EMIT EXPLOSIVE GAS. Do not smoke or have open flames or sparks in battery charging areas or near batteries. An explosion can result and cause injury or death.

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Warning: Hydrogen gas is produced during normal battery operation. Hydrogen can explode if flames, sparks, or lighted tobacco are brought near the battery. When charging or using a battery in an enclosed space, always provide ventilation and shield your eyes. Wear safety glasses when working around batteries.

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Initial 50 Hourly Differential Gear Oil Change

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Differential gear oil Change

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Change oil after removing drain plug.

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Add oil until it just begins to flow out of the oil level.

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Dispose of used oil in locally approved manner.

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Engine oil and oil filter (Initial 50 hours only) Change/Replace

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(1) Engine oil change

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Warm up engine oil then park the truck in level place with forks lowered. Stop the engine and apply parking brake.

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Remove drain plug and drain engine oil.

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Also replace the engine oil filter. Check oil level using dipstick after changing the engine oil. Dispose of old oil in locally approved manner.

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Lift Chain Tension Check

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Warning: Do not put hands into the mast.

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Forks raised 100 to 150mm(4 to 6in) from ground

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Both chains have approximately same amount of slack

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Adjusting lift chain

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Locknut loosened and nut turned

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Tension on the lift chain equalized

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Sign off on the lift chain tension check

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Seat Adjustment

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The seat adjustable to fit the contours of the operator's body. It will reduce operator fatigue due to long works hours and enhance work efficiency.

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(1) Forward/Backward adjustment(A)

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1 Pull lever A to adjust seat forward or back ward.

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2 The seat can be moved forward and backward over 156mm in 12 steps.

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(2) Reclining adjustment(B)

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1 Pull lever B to adjustment seat back rest.

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2 The backrest of the seat can be reclined to 31+-2Áforward and 34.6+-2Ábackward.

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(3) Cushion adjustment (C)

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1 Adjusting handle to the operator's weight.

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