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Hyundai

Hyundai Forklift 60DF-7

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Hyundai Forklift 60DF-7
Hyundai Forklift 60DF-7

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Manual for Hyundai Forklift 60DF-7

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Hyundai Forklift 60DF-7

Hyundai Forklift 60DF-7

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Maintenance Plans for Hyundai Forklift Model 60DF-7

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250 Hourly Forklift Maintenance

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Engine oil and oil filter check

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Differential gear oil check

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Air breather clean

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Lift chain check and lubrication

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Mast roller check and lubrication

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Lift cylinder rod end check and lubrication

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Lift cylinder tube end check and lubrication

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Tilt cylinder rod end check and lubrication

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Tilt cylinder tube end check and lubrication

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Initial 100 Hourly Forklift Maintenance

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Differential gear oil Change

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Change oil after removing drain plug.

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Add oil until it just begins to flow out of the oil level.

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Dispose of used oil in locally approved manner.

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Transmission oil Change

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1 Remove drain plug.

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2 When changing oil, remove strainer and clean it with flushing oil.

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OSHA approved eye protection rated for 200kPa(30psi) is required for air cleaning operation.

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Blow dry compressed air from the inside of strainer to outside and install when completely dry.

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Lift Chain Tension Check

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Warning: Do not put hands into the mast.

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Forks raised 100 to 150mm(4 to 6in) from ground

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Both chains have approximately same amount of slack

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Adjusting lift chain

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Locknut loosened and nut turned

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Tension on the lift chain equalized

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Sign off on the lift chain tension check

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Air Conditioner / Heater Maintenance

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CLEANING AND REPLACING FILTER

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Engine stopped before servicing?

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Open the door, loosen the wing bolt and remove the recircular plenum assembly.

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Recircular plenum assembly removed?

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Clean the recircular plenum using a pressurized air(Below 2kgf/cm2, 28psi).

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Recircular plenum cleaned?

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Inspect the filter after cleaning. If it is damaged or badly contaminated, use a new filter.

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Filter inspected and replaced if necessary?

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PRECAUTIONS FOR USING AIR CONDITIONER

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2000 Hourly Forklift Maintenance

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Hyd suction strainer Replace

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OSHA-approved eye protection rated for 200kPa(30psi) is required for air cleaning operation. When changing oil, remove strainer and clean it with flushing oil. Blow dry compressed air from inside of strainer to outside and install when completely dry.

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Dispose of oil in locally approved manner.

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Bleed the air after checking the oil level as below;

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Start engine.

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Check for mast overhead clearance.

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Fully raise and lower mast and also fully tilt it forward and backward several times.

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Recheck oil level.

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Radiator coolant Replace

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