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MQTT and MaintainX

Overview

Benefits

  • Eliminate manual data entry by syncing real-time telemetry with MaintainX meters and asset data
  • Trigger usage-based and condition-based maintenance automatically when thresholds are reached
  • Log downtime events and faults automatically using health and performance data from your MQTT systems and devices
  • Reduce unplanned downtime and optimize maintenance schedules using accurate, continuous sensor data
  • Make data from a Unified Namespace (UNS) easier to access and act upon for frontline teams

Key features
  • Connect MaintainX with any MQTT-compatible device or platform, including brokers like HiveMQ, Mosquitto, and Azure IoT Hub, via the On-Premise Agent
  • Create Meters in MaintainX automatically using your MQTT topics
  • Configure custom rules to trigger work orders or update asset statuses automatically
  • Support for multiple MQTT brokers

How it works

Step 1:
Book a tour with a product expert. If you’re already a MaintainX customer, ask your Administrator to enable the OT Data Connectors feature, then follow our MQTT On-Premise Agent Setup Guide.

Step 2:
In MaintainX, create an MQTT Instance and generate an access token for secure communication.

Step 3:
Install and configure the MaintainX On-Premise Agent on your local network.

Step 4:
Map incoming MQTT topics to MaintainX meters, or enable Auto Create Meters to create new Meters automatically using the topic information.

Step 5:
Stream live data into MaintainX to generate work orders, update meters, and track asset performance automatically.

Requirements

  • Must have MaintainX’s Premium or Enterprise Plan
  • Must have an active MQTT broker 
  • Must use the MaintainX On-Premise Agent

FAQs

What do MaintainX customers use the MQTT connector for?

Connecting MaintainX with MQTT brokers enables mature maintenance strategies, ranging from usage-based maintenance to predictive maintenance. Tracking downtime automatically, triggering PMs based on run time, and enabling condition-based maintenance programs are some of the top use cases.

About
MQTT
MQTT (Message Queuing Telemetry Transport) is a lightweight messaging protocol widely used in industrial IoT. It enables efficient, reliable communication between devices, gateways, and systems, making it ideal for connecting diverse OT environments with MaintainX.
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Automate work orders using real-time machine data
Connect any MQTT-compatible device or platform to MaintainX. Sync live machine data to trigger work orders, update Meters, and monitor asset performance automatically.
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