Yale Material Handling Corporation Reach Truck MR20HD

Equipment and tools: open ended spanner 24 mm, external circlip pliers, socket wrench for self-locking ring nut, ratchet, driving tool Ø 10 mm, hammer

Before starting work, ensure that you are wearing suitable protective clothing.

Carry out the retractable carriage removal procedure (see “REMOVAL OF THE RETRACTABLE CARRIAGE”).

Use the circlip pliers to remove the circlip securing the bearing block (ref.A fig.1). Remove the bearing and proceed with the replacement.

24 mm OPEN ENDED SPANNER - SOCKET WRENCH FOR SELF-LOCKING RING NUT - RATCHET. CLAMP GUDGEON - HAMMER

Equipment and tools: wooden beam, taper end pliers

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians. Lower the forks to the ground.

Using the controls in the cab, make the retractable carriage come fully out (fig.1).

Raise the forks just enough to be able to pass the wooden block underneath.

Place the wooden block under the forks (fig.2). Lower the forks to rest on the block and continue until the end stroke of the cylinder.

Equipment and tools: medium/large crosshead screwdriver, T handle hex key 4 mm, 22 mm socket wrench with ratchet 13 mm, T handle hex key 5 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Set the key switch to OFF and disconnect the battery.

Use the T-handle hex key to unscrew and remove the motor cover screw (ref.A fig.1).

Completely open the cover (fig.2).

Equipment and tools: work bench, hex socket wrench 8 mm, puller, ratchet, medium elastic ring opening pliers, clamp gudgeon, brush, small flat blade screwdriver, hammer, seelant Loctite 574

Before starting work, ensure that you are wearing suitable protective clothing.

Carry out the reduction unit removal procedure (see “REMOVAL OF THE REDUCTION UNIT”).

HEXAGONAL 8 mm "T" SECTION SPANNER - RATCHET

Unscrew and remove the screws fastening the reducer box casing (ref.A fig.1).

Equipment and tools: open-ended spanner 46 mm, caliper

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Turn the keyswitch to OFF and disconnect the battery.

Check that the two outriggers have not been damaged and have not come loose.

Use the caliper to measure the height of the outriggers off the ground (fig.2).

The correct value of X is given in the following table: