Yale Material Handling Corporation Reach Truck MR16

Checks and maintenance operations that should only be performed by a technician authorised by the truck manufacturer (refer to the instructions given under the following headings in this section)

- Check the integrity of the cab and frame fixing supports

- Check the conditions of the guides for sliding the retractable carriage

- Clean the guides for sliding the retractable carriage

- Check the height of the outriggers off the ground(1)

- Visually check the main welds

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Turn the keyswitch to OFF and disconnect the battery.

Remove the rubber mat at the operator's feet inside the cab. Using the T-handle hex key, unscrew and remove the screws securing the cover of the electronic controls. Unscrew and remove the screw locking the bonnet, remove the electronic controls cover and open the bonnet (fig.1).

Using the screwdriver, remove the caps protecting the contacts.

Connect a resistor that can have a value of between 33 and 100 Ohm 50W between the positive (B+) and negative (B-) of the module (fig.2).

Equipment and tools: hexagonal "T" section spanner 1.5-3 mm, medium/large crosshead screw-driver, small/medium flat blade screwdriver, Torx key, hex bit socket 10-13 mm, ratchet, open-ended spanner 7-10-13-14 mm, C spanner

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Set the key switch to OFF and disconnect the battery.

SMALL FLAT BLADE SCREWDRIVER - 10 mm HEX SOCKET WRENCH - ratchet

Using the small screwdriver, remove the cover under the joystick (ref.R fig.21).

Using the socket wrench and the ratchet, unscrew and remove the screws securing the joystick to the armrest (ref.S fig.21). Remove the joystick and proceed with replacement or disassembly.;

Equipment and tools: open ended spanner 2 x 28 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Turn the keyswitch to OFF and disconnect the battery.

Unscrew the ring nuts fastening the sensor to the support plate (ref.A fig.2).

Disconnect the connector, unscrew the sensor and proceed with replacement.;

Never just replace the worn part of a chain. Replace the entire chain. Similarly, never replace just one chain of a couple, always replace both.

Equipment and tools: bridge crane load capacity 1200 kg, lifting sling load capacity 1200 kg, wooden beam, taper end pliers, ladder, safety harness, open-ended spanner 2x24 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians. Lower the forks to the ground.

Using the controls in the cab, make the retractable carriage come fully out (fig.1).

MAST ASSEMBLY CHAIN TENSIONER AND CHAIN: