Yale Material Handling Corporation Reach Truck MR20

Equipment and tools: oil resistant gloves, oil pan, hex socket wrench 6-12 mm, ratchet, extension torque wrench,T handle hex key 5 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians. Lower the forks to the ground, turn the keyswitch to OFF and disconnect the battery.

Use caution as the oil in the reduction unit will be hot after use of the truck. It is advisable to wear gloves that are resistant to oil and high temperatures.

Do not dispose of used oil in the ground or by pouring it down the drain. Contact a waste disposal company specialised in the disposal and recycling of industrial oils.

Use the T-handle hex key to unscrew and remove the motor cover screw (ref.A fig.1).

Completely open the cover (fig.2).

Equipment and tools: hexagonal "T" section spanner 1.5-3 mm, medium/large crosshead screw-driver, small/medium flat blade screwdriver, Torx key, hex bit socket 10-13 mm, ratchet, open-ended spanner 7-10-13-14 mm, C spanner

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Set the key switch to OFF and disconnect the battery.

Using the Torx key, unscrew and remove the screws fastening the mini-lever (ref.T fig.22).

Remove the mini-lever and proceed with replacement.;

Equipment and tools: hexagonal "T" section spanner 1.5-3 mm, medium/large crosshead screw-driver, small/medium flat blade screwdriver, Torx key, hex bit socket 10-13 mm, ratchet, open-ended spanner 7-10-13-14 mm, C spanner

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Set the key switch to OFF and disconnect the battery.

MEDIUM/LARGE CROSSHEAD SCREWDRIVER

Using the screwdrivers, unscrew and remove the screws fastening the panel located under the control panel (ref.A fig.1).

The gaskets must be replaced when an oil leak is identified or when the truck is used in a cold store.

Equipment and tools: open ended spanner 13mm, oil resistant gloves, Shafer wrenches for connectors

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians. Lower the forks to the ground..

The hydraulic fluid gets very hot during system operation and can cause burns. It is advisable to wear gloves that are resistant to oil and high temperatures.

Make the retractable carriage come fully out (fig.1).

Remove the cover to access the hydraulic control valve (fig.2).

Turn the keyswitch to OFF and disconnect the battery.

Equipment and tools: small flat blade screwdriver, brush

Before starting work, ensure that you are wearing suitable protective clothing.

Perform the traction motor dismantling procedure (see “DISMANTLING THE TRACTION MOTOR” in the “BASE TRUCK MECHANICS” section).

Using the screwdrivers extract the radial o-ring from it's seat (fig.1) and proceed with its replacement.

In the assembly stage apply a uniform layer of "SHELL ALVANIA R3" grease over the o-ring radial gasket.;