Yale Material Handling Corporation Reach Truck MR25

Equipment and tools: T handle hex key 5 mm, open ended spanner 7 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Turn the keyswitch to OFF and disconnect the battery.

Remove the rubber mat at the operator's feet inside the cab. Using the T-handle hex key, unscrew and remove the screws securing the cover of the electronic controls. Unscrew and remove the screw locking the bonnet, remove the electronic controls cover and open the bonnet (fig.2).

Using the open ended spanner, unscrew and remove the screws fastening the operator presence pedal (ref.A fig.2).

Equipment and tools: open ended spanner 13 mm, T handle hex key 5 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Remove the rubber mat at the operator's feet inside the cab. Using the T-handle hex key, unscrew and remove the screws securing the cover of the electronic controls. Unscrew and remove the screw locking the bonnet (ref.A fig.1), remove the electronic controls cover and open the bonnet (fig.2).

Disconnect the connector. Using the socket wrench, unscrew and remove the three screws fastening the steering motor to the plate (ref.B fig.3).

Remove the steering motor without damaging the gear wheel and proceed with dismantling or replacement.;

Warning: This maintenance check requires trained personnel with PPE!

Belts show deformation, cracks, hollows, cuts or abrasions

Ropes show deformation, cracks, hollows, cuts or abrasions

Suspension elements show deformation, cracks, hollows, cuts or abrasions

Enter the wear percentage of the components

Sling shows signs of overloading

Sign off on the reach truck maintenance

Equipment and tools: open ended spanner 2 x 28 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians.

Using the controls in the cab, make the retractable carriage come fully out (fig.1).

Turn the keyswitch to OFF and disconnect the battery.

Loosen the ring nuts fastening the sensor to the support plate (fig.3).

Equipment and tools: ratchet, hexagonal socket wrench 17 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians. Lower the forks to the ground.

The hydraulic fluid gets very hot during system operation and can cause burns. It is advisable to wear gloves that are resistant to oil and high temperatures.

Using the controls in the cab, make the retractable carriage come fully out (fig.1).

Remove the cover to access the hydraulic control valve (fig.2).