Yale Material Handling Corporation Reach Truck MR16N

Equipment and tools: hex socket wrench 15 mm, open-ended spanner 10 - 13 mm, ratchet, hexagonal "T" section spanner 5 - 6 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians. Lower the forks to the ground.

Using the controls in the cab, move the retractable carriage fully against the battery.

Pull up the lever in front of the throttle pedal board next to the bonnet so as to free the battery.

Using the controls in the cab, make the retractable carriage come fully out.

Turn the keyswitch to OFF and disconnect the battery.

Equipment and tools: ratchet, hexagonal socket wrench 17 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians. Lower the forks to the ground.

The hydraulic fluid gets very hot during system operation and can cause burns. It is advisable to wear gloves that are resistant to oil and high temperatures.

Using the controls in the cab, make the retractable carriage come fully out (fig.1).

Remove the cover to access the hydraulic control valve (fig.2).

Never just replace the worn part of a chain. Replace the entire chain. Similarly, never replace just one chain of a couple, always replace both.

Equipment and tools: bridge crane load capacity 1200 kg, lifting sling load capacity 1200 kg, wooden beam, taper end pliers, ladder, safety harness, open-ended spanner 2x24 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the truck to a safe place, away from the transit areas of other vehicles and pedestrians. Lower the forks to the ground.

Using the controls in the cab, make the retractable carriage come fully out (fig.1).

MAST ASSEMBLY CHAIN TENSIONER AND CHAIN:

Equipment and tools: open ended spanner 13 mm, T handle hex key 5 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Remove the rubber mat at the operator's feet inside the cab. Using the T-handle hex key, unscrew and remove the screws securing the cover of the electronic controls. Unscrew and remove the screw locking the bonnet (ref.A fig.1), remove the electronic controls cover and open the bonnet (fig.2).

Disconnect the connector. Using the socket wrench, unscrew and remove the three screws fastening the steering motor to the plate (ref.B fig.3).

Remove the steering motor without damaging the gear wheel and proceed with dismantling or replacement.;

Equipment and tools: T handle hex key 5 mm, open ended spanner 13 mm

Before starting work, ensure that you are wearing suitable protective clothing.

Move the carriage to a safe place, away from areas of transit of other vehicles and all pedestrians. Turn the keyswitch to OFF and disconnect the battery.

Remove the rubber mat at the operator's feet inside the cab. Using the T-handle hex key, unscrew and remove the screws securing the cover of the electronic controls. Unscrew and remove the screw locking the bonnet, remove the electronic controls cover and open the bonnet (fig.2).

13 mm OPEN ENDED SPANNER - 5 mm T-HANDLE HEX KEY

Using the open ended spanner, counterhold the nuts (ref.A fig.2), and with the T-handle hex key unscrew and remove the screws securing the pedal (ref.B fig.2).