INNIO Waukesha Gas Engines Gas Engine VGF H24GSID

Calibrate/test oil pressure safety

Set crankcase upside down in a suitable location.

Remove main bearing cap crossbolts from sides of crankcase. Ensure bearing caps are marked and matched to crankcase location.

Measure the spread of the crankcase sides using a dial indicator.

Install crankcase spreader tool P/N 472002 between bearing caps #1 and #2. Adjust tool and spread crankcase. Remove bearing caps.

Move spreader tool between caps #3 and #4. Remove and repeat sequence for rest of main bearing caps.

Check center main bearing cap for thrust washer on either side of bearing cap.

Ensure left side #5 and #6 crossbolts have special washers and O-rings. Reinstall in original locations.

Attach suitable lifting device around connecting rod journals of crankshaft and lift crankshaft from crankcase.

Record cylinder compression readings for all cylinders

Is the cylinder compression within the acceptable range?

Quick Start Governor Oil Filter Change

Drain the old oil from the governor

Replace the oil filter with a new one

Refill the governor with new oil

Check for leaks after replacing the oil filter

Wear protective clothing when draining the cooling systems on a hot engine.

Replace one of the 3/4 inch NPT countersunk headless pipe plugs with a customer supplied ball valve.

Start engine and run for 10 minutes.

Shut down engine and open air bleed petcocks at highest point in jacket water and auxiliary water circuit.

Verify that customer supplied ball valve is closed.

Remove pipe plug and attach drain line.

Remove paper insert from rotor and clean rotor can

Did you read and follow the manufacturer's recommendations for solvent use?

Remove rubber O-rings prior to cleaning in solvent tank

Clean components in solvent tank

Assembly Of Microspin P/N 489300 Centrifuge

Install baffle screen and new O-ring onto turbine

Position rotor can with new paper insert on turbine rotor

Install knurled can nut and hand tighten only