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Gardner Denver

Gardner Denver Screw Air Compressor ECHQHCD

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Gardner Denver Screw Air Compressor ECHQHCD
Gardner Denver Screw Air Compressor ECHQHCD

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PDF MANUAL

Manual for Gardner Denver Screw Air Compressor ECHQHCD

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Gardner Denver Screw Air Compressor ECHQHCD

Gardner Denver Screw Air Compressor ECHQHCD

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Maintenance Plans for Gardner Denver Screw Air Compressor Model ECHQHCD

Integrate maintenance plans directly into your work orders in MaintainX.

8 Hourly Compressor Maintenance

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Reservoir Oil Level Check

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Check the reservoir oil level

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Is the oil consumption high?

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Observe if the unit loads and unloads properly

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Moisture Management

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Drain the moisture trap in the control system

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Is moisture noted in the oil level gauge?

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50 Hourly Filter Element Service

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Initial Inspection

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Record the pressure drop through the filter

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Is the pressure drop 20 inches of water or more?

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Is there higher than normal current use by the motor?

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Is there a loss of compressor delivery?

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Filter Element Removal

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Loosen the retaining band clamp

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Remove the dust cup from the body of the filter

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Is cleaning necessary after visual inspection of the element?

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Oil Separator Replacement

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Disconnection Steps

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Disconnect oil return to compressor tubing at tee near discharge manifold flange on top plate.

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Disconnect tubing from tee on top plate to top of discharge manifold at the tee. Loosen nut on fitting at top of manifold and completely withdraw the tubing through the fitting. Loosen nut on fitting on top plate and completely withdraw the tubing through the fitting.

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Disconnect all other tubing from discharge manifold.

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Disconnect discharge manifold pipe union.

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Removal Steps

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Remove screws holding the top plate to the oil reservoir tower. Lift top plate and the attached second-stage separator from the oil reservoir tower.

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Invert top plate and second-stage separator. DO NOT REST THE ASSEMBLY ON THE SEPARATOR. Remove cap screws and washers holding second-stage separator and lift the separator from the top plate.

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Lift the first-stage separator from the oil reservoir tower.

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Motor Lubrication

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Preparation

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Stop the unit

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Disconnect the unit from the power supply

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Lubrication Process

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Remove the relief plug and free the hole of hardened grease

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Wipe the lubrication fitting clean

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Add grease with a hand-operated grease gun

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Post-Lubrication

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Leave the relief plug temporarily off

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Compressor Oil System Check

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Temperature Checks

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Record Air and Oil Discharge Temperature

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Record Compressor Oil Inlet Temperature

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Pressure Checks

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Record Oil Inlet Pressure

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Record Oil Cooler Oil Pressure Differential (Air-Cooled Radiator)

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Record Oil Cooler Oil Pressure Differential (Water-Cooled Heat Exchanger)

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Temperature Differential Checks

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Record Oil Cooler Temperature Differential (Air-Cooled Radiator)

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