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Gardner Denver

Gardner Denver Screw Air Compressor ECHQJD

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Gardner Denver Screw Air Compressor ECHQJD
Gardner Denver Screw Air Compressor ECHQJD

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Manual for Gardner Denver Screw Air Compressor ECHQJD

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Gardner Denver Screw Air Compressor ECHQJD

Gardner Denver Screw Air Compressor ECHQJD

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Maintenance Plans for Gardner Denver Screw Air Compressor Model ECHQJD

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50 Hourly Filter Element Service

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Initial Inspection

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Record the pressure drop through the filter

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Is the pressure drop 20 inches of water or more?

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Is there higher than normal current use by the motor?

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Is there a loss of compressor delivery?

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Filter Element Removal

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Loosen the retaining band clamp

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Remove the dust cup from the body of the filter

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Is cleaning necessary after visual inspection?

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Air Filter Maintenance

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Initial Inspection

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Check if the outside surface of the air filter element is evenly coated with dirt.

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Cleaning Process

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Remove the wing bolt and lift off the top and filter element.

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Vibrate or blow heavy dirt accumulations from the element.

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Was the air blast directed at a slight inward angle and parallel to element pleats?

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Is washing the element with a nonsudsing household detergent required?

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Wash element with detergent and rinse with clear water if required.

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Allow the element to dry before reinstalling.

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8 Hourly Compressor Maintenance

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Reservoir Oil Level Check

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Check the reservoir oil level

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Is oil addition required?

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Add oil if required

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Does the unit load and unload properly?

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Moisture Management

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Drain the moisture trap in the control system

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Is moisture noted in the oil level gauge?

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Drain accumulated moisture if noted

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Oil Separator Replacement

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Disconnection Steps

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Disconnect oil return to compressor tubing at tee near discharge manifold flange on top plate.

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Disconnect tubing from tee on top plate to top of discharge manifold at the tee. Loosen nut on fitting at top of manifold and completely withdraw the tubing through the fitting. Loosen nut on fitting on top plate and completely withdraw the tubing through the fitting.

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Disconnect all other tubing from discharge manifold.

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Disconnect discharge manifold pipe union.

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Removal Steps

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Remove screws holding the top plate to the oil reservoir tower. Lift top plate and the attached second-stage separator from the oil reservoir tower.

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Invert top plate and second-stage separator. DO NOT REST THE ASSEMBLY ON THE SEPARATOR. Remove cap screws and washers holding second-stage separator and lift the separator from the top plate.

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Lift the first-stage separator from the oil reservoir tower.

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Oil System Maintenance

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Preparation

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Stop unit and ensure no air pressure is in the oil reservoir

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Wipe away all dirt before removing the oil filler plug

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Draining Oil System

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Select the method for draining the oil system

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Remove oil cooler drain plug

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Inspection and Cleaning

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Is the drained oil and/or oil filter element contaminated with dirt?

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Flush the entire system reservoir, oil cooler, mixing valve, and lines if contamination is present

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