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INNIO Waukesha Gas Engines

INNIO Waukesha Gas Engines Gas Engine VGF F18GLD

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INNIO Waukesha Gas Engines Gas Engine VGF F18GLD
INNIO Waukesha Gas Engines Gas Engine VGF F18GLD

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Manual for INNIO Waukesha Gas Engines Gas Engine VGF F18GLD

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INNIO Waukesha Gas Engines Gas Engine VGF F18GLD

INNIO Waukesha Gas Engines Gas Engine VGF F18GLD

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Maintenance Plans for INNIO Waukesha Gas Engines Gas Engine Model VGF F18GLD

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1 Weekly Gas Engine Maintenance

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Lubrication

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Lubricate governor rod ends

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Ignition System Inspection

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Inspect ignition cables

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2500 Hourly Gas Engine Maintenance

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Ignition System Maintenance

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Check ignition timing on CEC ignition module

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Crankcase Maintenance

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Clean crankcase breather

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Engine Mounting and Alignment

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Check engine mounting and alignment

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1000 Hourly Engine Oil Change

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Safety Precautions

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Ensure engine is cool before starting the procedure

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Oil Drain and Filter Replacement

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Remove drain plug from oil pan and drain oil while still warm

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Remove filter canisters from oil filter support using a filter wrench

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Drain oil from oil cooler and replace drain plugs

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Apply a film of oil to seal ring on base of each filter canister

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Spin new filter until seal ring contacts base and turn filter 3/4 of a turn, hand tighten only

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Oil Refill and Engine Prelube

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Air Restriction Indicator and Element Inspection

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Warning

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A restrictor element must be installed in the restriction indicator to dampen high pressure surges from engine backfires. Without the element the indicator may explode if the engine backfires, spreading plastic shrapnel. Disregarding this information could result in severe personal injury or death.

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Removal of Restriction Indicator and Element

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Remove 7/16 inch hex nut brass fitting

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Remove restriction indicator and element

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Verification and Inspection

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Verify restrictor element is staked in place inside fitting

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Replace element if any damage is apparent

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Inspect plastic restriction indicator for cracks

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Crankcase Cleaning

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Crankshaft Removal

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Set crankcase upside down in a suitable location.

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Remove main bearing cap crossbolts from sides of crankcase. Ensure bearing caps are marked and matched to crankcase location.

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Measure the spread of the crankcase sides using a dial indicator.

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Install crankcase spreader tool P/N 472002 between bearing caps #1 and #2. Adjust tool and spread crankcase. Remove bearing caps.

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Move spreader tool between caps #3 and #4. Remove and repeat sequence for rest of main bearing caps.

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Identify and note the thrust washer in the center main bearing cap by its tab.

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Ensure special washers and O-rings are present on left side #5 and #6 crossbolts.

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Attach suitable lifting device around connecting rod journals of crankshaft and lift crankshaft from crankcase.

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