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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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INNIO Waukesha Gas Engines Gas Engine VGF F18GSID

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Maintenance Plans for INNIO Waukesha Gas Engines Gas Engine Model VGF F18GSID

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1000 Hourly Engine Oil Change

Warning: Engine oil is hot and can burn if it contacts bare skin. Disregarding this information could result in severe personal injury or death.

Check the crankcase oil level

Remove drain plug from oil pan and drain oil while still warm.

Remove filter canisters from oil filter support (use filter wrench)

Drain oil from oil cooler. Replace drain plugs.

Apply a film of oil to seal ring on base of each filter canister. Spin new filter until seal ring contacts base. Turn filter 3/4 of a turn. Hand tighten only.

Fill crankcase with proper grade and viscosity of oil. Oil filler cap is located on front gear cover.

Prelube engine if equipped. If not prelube equipped crank engine over several times (without fuel or ignition) until oil pressure is indicated on oil pressure gauge. Recheck oil level with dipstick and add more oil if required.

Start engine and check for leaks around oil filters and drain plugs.

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1000 Hourly Gas Engine Maintenance

EVERY 1000 HOURS

Cleaned magnetic plug -- turbo supply?

Changed oil cooler (oil side) at oil change?

Changed oil filter elements and seals at oil change?

Sign off on the 1000 hourly gas engine maintenance

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1000 Hourly Synthetic Oil Filter Change

Warning: Synthetic oils are not recommended for digester or landfill gas applications.

Visual inspection of exhaust valve stems

Visual inspection of piston ring area

Visual inspection of piston undercrown

Enter the hours of operation

If hours of operation are between 1000 to 1500, proceed with oil filter change

Upload a photo of the new oil filter installed

Sign off on the oil filter change

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1440 Hourly Gas Engine Maintenance

EVERY 1440 HOURS

Spark plugs replaced?

Valve clearance adjusted?

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1440 Hourly Spark Plug Replacement

Spark plug information and torques are for standard and hazardous location ignition systems. Waukesha Engine recommends dry spark plug installation.

NOTE: Replace spark plug gaskets every time a spark plug (except P/N 69919) is reinstalled.

Clean and regap spark plugs every 720 hours or as required.

Replace spark plugs every 1440 hours or as required.

When regapping spark plugs, examine each spark plug for cracked porcelain, leakage and burned electrodes.

Examine spark plug firing end for abnormal spark plug conditions (see Table 5.10-2).

See Table 5.10-1 and Table 5.10-3 for specifications and spark plug part numbers.

NOTE: Spark plugs 60999Y and 60999U are for use with early integral coils. Spark plugs 69919, 60999S and 60999W are used with CSA flange mounted coils.

Sign off on the spark plug replacement

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