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CAT Generator Set C-15 DITA

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CAT Generator Set C-15 DITA
CAT Generator Set C-15 DITA

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Manual for CAT Generator Set C-15 DITA

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Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

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CAT Generator Set C-15 DITA

CAT Generator Set C-15 DITA

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Maintenance Plans for CAT Generator Set Model C-15 DITA

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6 Yearly / 12000 Hourly Cooling System Coolant (ELC) Replacement

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Pre-Inspection Conditions

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Check for conditions that require early maintenance

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Drain

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Stop the engine and allow it to cool

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Loosen the cooling system filler cap slowly to relieve pressure

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Remove the cooling system filler cap

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Is the cooling system equipped with a drain valve?

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Open the cooling system drain valve or remove the drain plugs to allow coolant to drain

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Dispose of used engine coolant properly or recycle

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250 Hourly Cooling System Supplemental Coolant Additive (SCA) Testing

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Procedure Description

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Record any deviations from the procedure

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Safety Precautions

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Avoid contact with skin and eyes

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Ensure cooling system components are cool before opening filler cap

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Test the Concentration of the SCA

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Test the concentration of the SCA with the 8T-5296 Coolant Conditioner Test Kit

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Fill the syringe to the '1.0 ml' mark with the coolant

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Dispense the 1.0 mL coolant sample into the empty mixing bottle

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3 Yearly / 3000 Hourly Cooling System Coolant Extender (ELC) Addition

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Preparation

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Ensure the engine is stopped and cool before starting the procedure.

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Cooling System Filler Cap Removal

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Loosen the cooling system filler cap slowly to relieve pressure.

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Remove the cooling system filler cap.

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Coolant Extender Addition

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Is it necessary to drain coolant to add the Extender?

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If yes, describe the amount of coolant drained.

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Add Extender according to engine’s cooling system capacity. Refer to the Operation and Maintenance Manual for details.

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1 Yearly / 250 Hourly Engine Oil Sample Testing

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Preparation

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Complete the Label, PEEP5031 for identification of the sample.

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Provide the following information for accurate analysis

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Safety Precautions

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Ensure hot oil and components do not contact the skin.

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Sample Collection

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Is the oil warm and well mixed?

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Ensure tools and supplies for obtaining oil samples are clean.

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Use the sampling valve to obtain oil samples.

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Engine Storage Procedure Check

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Oil Change Interval Verification

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Verify that the following categories for oil change intervals have not been reached

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Engine Storage Preparation

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Is the engine planned to be out of operation for more than three months?

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Ensure complete protection procedure is recommended if engine storage exceeds three months

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Use volatile corrosion inhibitor (VCI) oil to prevent internal engine damage due to moisture

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Enter the amount of 4C-6792 VCI oil used (in liters)

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Is the engine completely sealed for storage?

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Post-Storage Engine Start-Up

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