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Caterpillar

Caterpillar Lift Truck DP40KL

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Caterpillar Lift Truck DP40KL
Caterpillar Lift Truck DP40KL

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PDF MANUAL

Manual for Caterpillar Lift Truck DP40KL

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Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

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Caterpillar Lift Truck DP40KL

Caterpillar Lift Truck DP40KL

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Maintenance Plans for Caterpillar Lift Truck Model DP40KL

Integrate maintenance plans directly into your work orders in MaintainX.

1 Daily / 10 Hourly Mast and Forks Check

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Mast Operation Check

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Does the mast move up and down smoothly when you operate the lift control lever?

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Does the mast tilt forward and back smoothly when you operate the tilt control lever?

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Hydraulic System Inspection

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Are there any oil leaks from the cylinders and hydraulic lines?

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Stopper and Forks Inspection

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Are the stoppers properly engaged?

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Inspect the forks for the following issues

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Forks Detailed Inspection

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50 Hourly / 1 Weekly Alternator Drive Belt Maintenance

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Safety Precautions

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Ensure the engine is stopped before checking and adjusting the rotating part.

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Tighten the bracket bolt securely after adjusting the belt.

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Ensure the belt is free of oil and grease.

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Preparation

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Park the lift truck on a level surface.

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Lower the forks.

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Apply the parking brake.

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Set the transmission in NEUTRAL.

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Initial 1 Month Engine Filter Replacement

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WARNING! Hot oil and components could cause serious injury. Do not allow hot oil or components to contact skin.

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Preparation

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Operate the lift truck a few minutes to warm the oil.

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Park the lift truck

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Filter Replacement

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Raise the hood.

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Remove and discard the oil filter element.

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Wipe the sealing surface of the oil filter element mounting base.

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Apply a small amount of clean engine oil to the oil filter element gasket.

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1 Daily / 10 Hourly Engine Coolant Check Coolant Level

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Safety Precautions

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Ensure the engine is cold before removing the radiator cap.

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Muffle the radiator cap in a thick cloth and turn it slowly to release all pressure before removing.

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Ensure the lift truck is level, forks lowered, parking brake applied, transmission in NEUTRAL, engine stopped, and wheels blocked.

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Coolant Level Check

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Raise the hood.

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Check that the coolant level is between the FULL and LOW marks on the reserve tank.

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Adding Coolant

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Ensure no fire is near undiluted antifreeze.

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1 Daily / 10 Hourly Lift Truck Check

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Damage or Faulty Operation

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Have repairs been made properly?

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Check the daily inspection sheet

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Fluid Leaks

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Check for oil, fuel, or coolant leaks on the floor

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Lights Inspection

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Are all the lights in safe working condition?

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Are the lenses clean and not defective?

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Do the tail and head lights come ON properly when switched on?

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