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KSB SE & Co. KGaA

KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-160

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KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-160
KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-160

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Manual for KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-160

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Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-160

KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-160

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Maintenance Plans for KSB SE & Co. KGaA Standardised Chemical Pump Model MCPK080-50-160

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Initial 300 Hours Rolling Element Bearing Oil Change

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DANGER — Excessive Temperatures

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Acknowledge the danger of excessive temperatures and explosion hazards due to hot bearings or defective seals.

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Lubricant Condition Check

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Regularly check the condition of the lubricant.

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Oil Change Intervals

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Confirm the first oil change after 300 operating hours for the following temperature ranges

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Oil Quality Specifications

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Verify the oil quality according to the following specifications

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Oil Quantity

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Shaft Seal Removal

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Removing the mechanical seal - cylindrical casing cover

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Ensure preliminary steps are completed

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Unscrew hexagon nuts 920.02 and push back seal cover 471 (if fitted)

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Unscrew hexagon nuts 920.04, if any

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Remove casing cover 161 from bearing bracket 330

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Pull complete mechanical seal 433 with shaft protecting sleeve 524.01, seal cover 471 and thrower 507.01 off shaft 210

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Removing the mechanical seal - conical casing cover

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Ensure preliminary steps are completed

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Pull shaft sleeve 524.01 with the rotating assembly of mechanical seal 433 off the shaft

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Impeller Removal

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Observe and carry out notes and steps from Section 7.4.1 to Section 7.4.4

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Ensure the back pull-out unit is in a clean and level assembly area

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Undo impeller nut 922 (right-hand thread)

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Remove impeller 230 using an impeller removal device

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Place impeller 230 on a clean and level surface

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Remove keys 940.01 from shaft 210

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Remove and dispose of joint rings 411.31/411.32

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Suction Filter Inspection

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⚠ CAUTION — Insufficient Inlet Pressure Due To Clogged Filter In The Suction Line. Damage to the pump!

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Filter Monitoring

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Record the differential pressure across the filter

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Is the differential pressure within the acceptable range?

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Filter Cleaning

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Clean the filter

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Inspect the filter for any damage after cleaning

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Post Inspection

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Is the filter reinstalled correctly?

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Pump Cleaning

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Safety Precautions

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Wear safety clothing and a protective mask, if required.

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Have all legal regulations on the disposal of fluids posing a health hazard been observed?

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Fluid Disposal

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Collect and properly dispose of flushing medium and any residues of the fluid handled.

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Use connection 6B to drain the fluid handled

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Pump Flushing and Neutralization

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Flush the pump set through with appropriate medium.

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Neutralize the pump set.

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Parts for KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-160

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

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