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KSB SE & Co. KGaA

KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-250

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KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-250
KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-250

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Manual for KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-250

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

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Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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Procedures

Procedures

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Parts

Parts

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KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-250

KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-250

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Maintenance Plans for KSB SE & Co. KGaA Standardised Chemical Pump Model MCPK080-50-250

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15000 Hourly / 2 Yearly Grease-Lubricated Bearing Inspection

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Initial Inspection

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Check for unfavourable operating conditions

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Is early inspection required due to unfavourable conditions?

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Bearing Inspection and Maintenance

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Inspect bearings for the following issues

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Clean the bearings if contamination is found

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Relubricate the bearings if necessary

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Grease Quality Check

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Is the grease quality as per DIN 51825 standards?

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Impeller Removal

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Verify notes and steps from Section 7.4.1 to Section 7.4.4 have been observed/carried out

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Ensure the back pull-out unit is in a clean and level assembly area

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Undo impeller nut 922 (right-hand thread)

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Remove impeller 230 using an impeller removal device

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Place impeller 230 on a clean and level surface

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Remove keys 940.01 from shaft 210

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Remove and dispose of joint rings 411.31/411.32

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Check that all parts are in place after removal

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Post removal cleanup

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Suction Filter Inspection

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⚠ CAUTION — Insufficient Inlet Pressure Due To Clogged Filter In The Suction Line. Damage to the pump!

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Filter Monitoring

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Record the differential pressure across the filter

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Is the differential pressure within the acceptable range?

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Filter Cleaning

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Is filter cleaning required based on the pressure reading?

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Was the filter cleaned successfully?

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Post Inspection

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Ensure all tools and equipment are removed from the work area

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Pump Cleaning

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Safety Precautions

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Wear safety clothing and a protective mask, if required.

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Have all legal regulations on the disposal of fluids posing a health hazard been observed?

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Fluid Disposal

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Collect and properly dispose of flushing medium and any residues of the fluid handled.

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Use connection 6B to drain the fluid handled

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Post-Cleaning Inspection

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Have all residues been removed to prevent corrosion damage?

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Is the pump set free from any residues that might ignite when coming into contact with oxygen?

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Motor Removal

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NOTE: On pump sets with spacer-type couplings, the back pull-out unit can be removed while the motor remains bolted to the baseplate.

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WARNING: Motor Tipping Over. Risk of crushing hands and feet!

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Suspend or support the motor to prevent it from tipping over.

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Disconnect the motor from the power supply.

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Unbolt the motor from the baseplate.

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Shift the motor to separate it from the pump.

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Parts for KSB SE & Co. KGaA Standardised Chemical Pump MCPK080-50-250

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

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