

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

JUNGHEINRICH Industrial Truck TFG 425s
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Ventilation/Discharge Filter Replacement
Filter Removal and Inspection
Unscrew the ventilation/discharge filter (212)
Visually inspect the filter for contamination
Filter Replacement
Is the filter contaminated?
Insert a new filter if contaminated
Screw the ventilation/discharge filter back on
Post Replacement Cleanup
Collect any spilled hydraulic oil
Truck Cleaning
Safety Precautions
Ensure no flammable fluids are used for cleaning.
Remove all deposits of flammable materials from the engine compartment.
Cover all electronic system assemblies before cleaning with a pressure washer.
Avoid cleaning the truck with pressurized water.
Cleaning Procedure
Prepare the truck for maintenance and repairs.
Clean the following areas with water-based solvents and a sponge or cloth
Dry the truck after cleaning with compressed air or a dry cloth.
Battery Condition Check
WARNING! Batteries can be hazardous
Safety Precautions
Wear protective clothing and goggles
Ensure no contact with skin, clothing, or eyes
Neutralize spilled battery acid with water
Call a doctor if battery acid contacts skin or eyes
Battery Inspection
Check the battery housing for cracks and any spilled acid
Remove any oxidisation remains from the battery terminals
Wheel Attachment Check
WARNING!: Using different tyres can cause accidents
Preparation
Prepare the truck for maintenance and repairs
Tools and Materials Required
Ensure the following tools and materials are available
Wheel Attachment Procedure
Torque the wheel nuts crosswise with a torque wrench
Is the wheel attachment checked?
Pneumatic Tyres Check
Electrical Fuse Check
Preparation
Prepare the truck for maintenance and repairs
Open the rear cover of the truck
Fuse Inspection
Remove the electrical system cap
Check condition and rating of the fuses
Insert the fuse to be checked in the fuse socket (53 F21)
Is the LED lit indicating the fuse is intact?
Replace any damaged fuses
MaintainX Assist is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX













