

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

JUNGHEINRICH Industrial Truck DFG 425s
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Integrate maintenance plans directly into your work orders in MaintainX.
Hydraulic Oil Level Check
Preparation
Park the truck on a level surface
Start the engine and fully raise and lower the mast once
Switch off the engine
Hydraulic Oil Level Check
Remove the hydraulic oil dipstick (209) and wipe it with a clean cloth
Insert the dipstick fully and remove it again
Check the level of the hydraulic oil
Is the hydraulic oil level correct?
Air Conditioning Filter Replacement
Filter Removal
Turn the twist off knob (169) anti-clockwise
Pull the filter cassette (168) out in the direction of the arrow
Filter Replacement
Replace the filter
Filter Installation
Insert the filter cassette (168) into the heating console (167)
Turn the twist-off knob clockwise
Has the filter cassette been replaced and locked?
Fuel Filter Replacement
Environmental Safety Precautions
Bind any spilled diesel fuel using suitable absorbing agents.
Dispose of the absorbed diesel fuel and the fuel filter in accordance with the relevant environmental protection laws.
Fuel Filter Removal
Mark and loosen components from the fuel filter
Remove the cotter pin and take off the return lines.
Slacken the collar screw (220) and take off the fuel filter (221).
Fuel Filter Installation
Fill the new fuel filter entirely with clean diesel.
V-Belt For Damage Check
Inspect the V-belt for cracks
Inspect the V-belt for deformation
Inspect the V-belt for wear
Is the V-belt in a suitable condition?
Describe any damage found on the V-belt
Coolant Level Check
Preparation
Park the truck securely on a level surface.
Open the rear bonnet locks and lift off the rear bonnet.
Coolant Level Inspection
Check the coolant level on the expansion vessel.
Is the coolant level between the 'MIN' and 'MAX' markings?
Post-Inspection
Fit the rear cover and snap it back into position.
Safety and Precautions
MaintainX Assist is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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