

Turn manuals into instant answers
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with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

JUNGHEINRICH Industrial Truck DFG 435s
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Integrate maintenance plans directly into your work orders in MaintainX.
Truck Cleaning
CAUTION!: Fire hazard
Ensure no flammable fluids are used for cleaning
Remove all deposits of flammable materials from the engine compartment
Carry out necessary safety measures to prevent sparking
CAUTION!: Risk of component damage when cleaning the truck
Cover all electronic system assemblies before cleaning with a pressure washer
Avoid holding the jet of the pressure washer by marked points
Do not clean the truck with pressurised water
Cleaning the truck
Coolant Concentrate Check
Tools and Material Required
Ensure you have an anti-freeze tester for coolants
Coolant Concentrate Check Procedure
Slowly unscrew the filler cap from the expansion vessel
Check the anti-freeze content of the coolant with an anti-freeze tester
Is the anti-freeze content sufficient?
If insufficient, arrange for trained personnel to restore the correct mixture ratio
Screw the filler cap back on
Fit the rear bonnet again and snap it back into position
Electrical System Assembly Cleaning
Preparation
Prepare the truck for maintenance and repairs
Ensure tools and materials are available
Cleaning Procedure
Expose the electrical system
Clean the electrical system assemblies
Fit the electrical system panel
Post-Cleaning Tasks
Carry out tasks in 'Recommissioning the truck after cleaning or maintenance work'
Air Filter Cartridge Replacement
DANGER!: A running engine can be dangerous
Ensure the engine is switched off before starting maintenance
Do not start the engine if the air filter cartridge is removed
Replace air filter cartridge
Undo the 2 mounting clamps (230) and remove the dust collector pot
Carefully remove the air filter cartridge from the filter housing
Cleaning the filter housing
NOTE: A faulty engine can cause malfunctions
Do not clean the air filter housing with compressed air
Air Conditioning Filter Replacement
Filter Removal
Turn the twist off knob (169) anti-clockwise
Pull the filter cassette (168) out in the direction of the arrow
Filter Replacement
Replace the filter
Filter Installation
Insert the filter cassette (168) into the heating console (167)
Turn the twist-off knob clockwise
Verify the filter cassette has been replaced and locked
MaintainX Assist is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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