JCB Generator G45S

Get access to the engine compartment

Unscrew and remove the filter element

Fit a new element. Lubricate the gasket of the new cartridge. Do not fill the new cartridge with fuel

Sign off on the fuel filter replacement

WARNING Keep metal watch straps and any metal fasteners on your clothes, clear of the positive (+) battery terminal. Such items can short between the terminal and nearby metal work. If it happens you can get burned.

If the terminal posts are corroded and covered with white powder wash them with hot water

Upload a photo of the terminal posts after cleaning

Apply a thin layer of petroleum jelly to the terminal posts

Sign off on the battery cleaning

Remove the FEAD (Front End Accessory Drive) belt cover

Check the belt condition, if worn out or deteriorated contact your JCB dealer for any service requirements

If necessary adjust the tension

Sign off on the drive belt check

Check the condition of the coolant hoses

Check the radiator and intercooler surfaces for signs of damage

If service is required, provide details

Sign off on the cooling pack check

Loosen the alternator mount bolts. Do not remove them.

Pull the alternator outwards as shown to tension the belt.

Hold the alternator in position and tighten the mount bolts.

Tighten the alternator mount bolts to correct torque value.

Check the belt tension, if necessary repeat the steps from 1 to 4.

Sign off on the drive belt adjustment