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JCB

JCB Generator G41QS

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JCB Generator G41QS
JCB Generator G41QS

The JCB Generator G41QS is a robust industrial generator designed for reliable power generation in various applications. Known for its durability and efficiency, this model ensures optimal performance and minimal downtime, making it an essential asset for any industrial operation.

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PDF MANUAL

Manual for JCB Generator G41QS

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Documents & Manuals

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Work Orders

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Procedures

Procedures

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Parts

Parts

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JCB Generator G41QS

JCB Generator G41QS

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Maintenance Plans for JCB Generator Model G41QS

Integrate maintenance plans directly into your work orders in MaintainX.

Battery Charge Level Check

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Precautions before Charging

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Follow all the precautions described below, to prevent damage to the alternator and battery.

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1. Make the machine safe.

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2. Make sure that the battery negative terminal is connected to the earth cable.

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3. Do not connect or disconnect the battery or alternator connections, or any part of the charging circuit while the engine is in operation. If you disregard this instruction, the regulator or rectifying diodes will be damaged.

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4. Main output cables are always in active state of current flow even when the engine is not in operation. If the alternator connector is removed, do not earth the moulded plug.

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5. When you do arc welding on the machine, remove the moulded plug (or if the separate output cables are installed, remove the cables) to protect the alternator.

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6. If it is necessary to jump start the battery then do the steps below.

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6.1. Connect the secondary battery in parallel without disconnecting the vehicle battery from the charging circuit.

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Engine Fuel Filter Replace

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Machine made safe

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Access to the engine compartment obtained

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Sensor housing removed

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Filter element unscrewed and removed

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New element fitted and gasket lubricated

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Sensor housing refitted

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Fuel system bled

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Engine cover closed

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Sign off on the fuel filter replacement

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Fuel System Check

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Machine made safe

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Access to the engine compartment obtained

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Engine compartment, fuel lines and the area below checked for leaks

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Need to contact JCB dealer?

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Engine Cleaning

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Warning: Follow the correct procedures to avoid contamination of the fuel system and damage to the engine.

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Warning: Shield the engine air intake, alternator, starter motor and any other electrical components from direct cleaning by the high pressure cleaning system.

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Electrical system isolated?

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All electrical connectors correctly coupled?

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Alternator covered with a plastic bag to prevent water ingress?

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Engine air intake, exhaust and breather system sealed?

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Oil filler caps and dipstick correctly installed?

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Used a low pressure water jet and brush to soak off caked mud or dirt?

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Applied an approved cleaning and degreasing agent with a brush?

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Fuel System Bleed

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Notice: Do not allow dirt to enter the system. Before disconnecting any part of the system, thoroughly clean around the connection. When a component has been disconnected, always install protective caps and plugs to prevent dirt ingress.

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Failure to follow these instructions will lead to dirt entering the system. Dirt in the system will seriously damage the systems components and could be expensive to repair.

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Make the machine safe.

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Get access to the fuel filter.

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Is there sufficient fuel in the tank?

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Loosen the bleed screw on the fuel filter.

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Turn on the ignition until fuel with no air flows freely from the valve, then close the bleed screw.

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Check the engine for smooth running.

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If the engine continues to run roughly, check again the bleeding procedure.

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