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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

JCB Generator G40S

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Maintenance Plans for JCB Generator Model G40S

Integrate maintenance plans directly into your work orders in MaintainX.

Cooling Pack Cleaning

Make the machine safe

Let the engine cool

Get access to the cooling pack

Choose the method used for cleaning

Upload a photo of the cleaned cooling pack

Sign off on the cooling pack cleaning

Run this procedure

Air Filter Replace

Replace

Do not attempt to wash or clean the elements, they must only be renewed.

Remove

1. Make the machine safe.

2. Depress the clips on the cover and lift off the cover.

3. Remove the outer element. Take care not to tap or knock the element.

4. If the inner element is to be changed, lift up, pull and remove the inner element.

Install

1. Replacement is a reversal of the removal procedure.

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Battery Electrolyte Level Check

WARNING Do not top the battery up with acid. The electrolyte could boil out and burn you.

Maintenance free batteries used in normal temperate climate applications should not need topping up. However, in certain conditions (such as prolonged operation at tropical temperatures or if the alternator overcharges) the electrolyte level should be checked as described below.

1. Open the battery access panel and get access to the battery.

2. Disconnect the battery.

3. Remove the battery from the machine.

4. Remove the covers.

5. Look at the level in each cell.

5.1. Make sure that the electrolyte is above the plates by specified value.

Length/Dimension/Distance: 6mm

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Dust Valve Check

Check the dust valve for rips/tears

Check there are no obstructions

Check that the dust valve is free of dirt and dust

Check that the dust valve securely attached to the air filter housing

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Battery Charge Level Check

Precautions before Charging

Follow all the precautions described below, to prevent damage to the alternator and battery.

1. Make the machine safe.

2. Make sure that the battery negative terminal is connected to the earth cable.

3. Do not connect or disconnect the battery or alternator connections, or any part of the charging circuit while the engine is in operation. If you disregard this instruction, the regulator or rectifying diodes will be damaged.

4. Main output cables are always in active state of current flow even when the engine is not in operation. If the alternator connector is removed, do not earth the moulded plug.

5. When you do arc welding on the machine, remove the moulded plug (or if the separate output cables are installed, remove the cables) to protect the alternator.

6. If it is necessary to jump start the battery then do the steps below.

6.1. Connect the secondary battery in parallel without disconnecting the vehicle battery from the charging circuit.

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