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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more

Procedures

Integrate maintenance plans directly into your work orders.

Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more

Parts

Access the parts list for your equipment in MaintainX.

Drive Motor
B2 Rollers
Tensioning System
+ 40 more

JCB Generator G33QS

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Maintenance Plans for JCB Generator Model G33QS

Integrate maintenance plans directly into your work orders in MaintainX.

Drive Belt Check

1. Make the machine safe.

2. Let the engine cool.

3. Remove the FEAD (Front End Accessory Drive) belt cover.

4. Check the belt condition, if worn out or deteriorated contact your JCB dealer for any service requirements.

5. Check the belt tension.

5.1. Check the tension of the belt with the instrument (DENSO BTG-2). The tension must be between the values specified.

Weight/Force: 200–230N

5.2. If necessary adjust the tension.;

Run this procedure

Fuel System Check

Machine made safe

Access to the engine compartment obtained

Engine compartment, fuel lines and the area below checked for leaks

Need to contact JCB dealer?

Run this procedure

Battery Disconnect

CAUTION This component is heavy. It must only be removed or handled using a suitable lifting method and device.

Notice: Before you install a pair of batteries to a machine, make sure you know the machines voltage. Some machines require two batteries but have a 12 V electrical system. This means the batteries need to be connected in parallel.

For 24 V machines, the batteries must be connected in series. Incorrect voltage may result in serious damage to the electrical system.

The illustrations show typical battery connections. The actual battery connections installed on your machine may look different

Make the machine safe.

Get access to the battery or batteries (depending on the specification of your machine).

If installed, move the battery isolator switch to the off position and then remove the key.

Disconnect the negative battery lead first. Refer to Figure 94. and Refer to Figure 95.

Disconnect the positive battery lead and put it away from the batteries. Refer to Figure 94. and Refer to Figure 95.

Run this procedure

Cooling Pack Check

Make the machine safe

Let the engine cool

Get access to the radiator

Check the condition of the coolant hoses

Check the radiator and intercooler surfaces for signs of damage

Is service required?

If service is required, provide details

Sign off on the cooling pack check

Run this procedure

Coolant Replace

CAUTION The cooling system is pressurised when the coolant is hot. When you remove the cap, hot coolant can spray out and burn you. Make sure that the engine is cool before you work on the cooling system.

Stop the engine and let it cool down. Make the machine safe.

Carefully loosen the radiator cap. Let any pressure escape before removing the cap.

Disconnect the bottom radiator hose and allow the coolant to drain.

Flush the system by pouring clean water into filler port.

Reconnect the radiator hose.

Fill the radiator to the level indicated using the correct anti-freeze solution.

Check for leaks.

Run the engine to raise the coolant to working temperature and pressure.

Run this procedure