JCB Generator G20

Notice: Do not allow dirt to enter the system. Before disconnecting any part of the system, thoroughly clean around the connection. When a component has been disconnected, always install protective caps and plugs to prevent dirt ingress.

Failure to follow these instructions will lead to dirt entering the system. Dirt in the system will seriously damage the systems components and could be expensive to repair.

Access to the fuel filter obtained

Is there sufficient fuel in the tank?

Bleed screw on the fuel filter loosened

Ignition turned on until fuel with no air flows freely from the valve, then bleed screw closed

Engine checked for smooth running

Does the engine continue to run roughly?

WARNING Keep metal watch straps and any metal fasteners on your clothes, clear of the positive (+) battery terminal. Such items can short between the terminal and nearby metal work. If it happens you can get burned.

Terminal posts cleaned if corroded

Upload a photo of the cleaned terminal posts

Thin layer of petroleum jelly applied to the terminal posts

Sign off on the battery cleaning

Battery connection covered with the rubber boot

Lug did not bend, crack or stress during installation

Lug did not touch any conducting part

Select the method used to clean the cooling pack

Upload a photo of the cleaned cooling pack

Sign off on the cooling pack cleaning

Loosen the alternator mount bolts. Do not remove them.

Pull the alternator outwards as shown to tension the belt.

Hold the alternator in position and tighten the mount bolts.

Tighten the alternator mount bolts to correct torque value.

Check the belt tension, if necessary repeat the steps from 1 to 4.