JCB Compact Loadall 525-60

Get access to the engine compartment

Unscrew and remove the filter element

Fit a new element. Lubricate the gasket of the new cartridge. Do not fill the new cartridge with fuel

Sign off on the fuel filter replacement

Body and Framework General Clean

Body and Framework General Check (condition)

1. Make sure that all of the guards and protective devices are in position, secured by their locking devices and free from damage.

2. Inspect all of the steelwork for damage. Include the following:

2.1. Examine all of the lifting point welds.

2.2. Examine all of the pivot point welds.

2.3. Examine the condition of all the pivot pins.

2.4. Check that the pivot pins are correctly in position and secured by their locking devices.

3. Check the steps and handrails are undamaged and correctly attached.

Warning: This maintenance check requires trained personnel with PPE!

Hydraulic tow hitch release cable/return spring/retaining latch (if installed) in good condition?

Lift/Displacement/Tilt/Steer ram pivot pins lubricated?

FEAD (Front End Accessory Drive) Belt in good condition?

Main fuel filter/water separator cleaned (drained)?

Cooling pack in good condition?

Hoses, radiator and fan in good condition, undamaged and secure?

CAUTION Allow the hydraulic fluid temperature to cool before removing the hydraulic tank filler cap. Open the cap slowly to prevent oil being forced out of the filler neck.

CAUTION Do not run the engine with the hydraulic tank filler cap removed.

2. Operate the controls to remove the hydraulic pressure from the service hose lines

2.1. For manually operated services, operate the controls of the service(s) to be disconnected.

2.2. For electrical hydraulic services, turn the ignition key to the on position. Press and hold the hydraulic venting switch. The notification will appear on the dash and buzzer will sound. Operate the controls of the service(s) to be disconnected.

2.3. If the boom is raised and or extended, then the boom will retract and lower when these services are selected.

3. Turn the ignition key to the off position.

Before you start the machine, inspect the system for leaks

Make the machine safe. Refer to: Maintenance > Maintenance Positions (Page 201)

Get access to the cooling pack. Refer to: Maintenance > Access Apertures (Page 207)

Check the cooling system for leaks

If necessary, did you contact your JCB dealer?