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Honda Utility ATV TRX420TM1

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Honda Utility ATV TRX420TM1
Honda Utility ATV TRX420TM1

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Manual for Honda Utility ATV TRX420TM1

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Honda Utility ATV TRX420TM1

Honda Utility ATV TRX420TM1

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Maintenance Plans for Honda Utility ATV Model TRX420TM1

Integrate maintenance plans directly into your work orders in MaintainX.

Weight Limits Check

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Tires are properly inflated

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Cargo placed only on the front and rear racks

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No passenger on the front or rear cargo racks

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Trailer hitch used for towing

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Cargo on the rear rack is as far forward as possible

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Cargo on the front rack does not interfere with handlebar movement

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Cargo does not extend beyond the edges of the racks

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All cargo is secured before riding

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Cargo weight is balanced evenly on both sides

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100 Hourly / 6 Monthly Tires Inspection

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Safety Precautions: Only trained personnel should perform this inspection.

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Bumps or bulges in the side of the tire or the tread

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Cuts, slits, or cracks in the tires

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Nails or other foreign objects embedded in the side of the tire or tread

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Excessive tread wear

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Damage after hitting a pothole or other hard object

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Measure the groove depth in the center of the tire

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Tire tread depth at the center below 3/16 in (4 mm)

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Upload a photo of the inspected tire

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2 Yearly Gear Oil Change

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Park your ATV on a firm, level surface.

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Place an oil drain pan under the oil drain bolt.

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Remove the oil fill cap, O-ring, drain bolt and sealing washer.

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After the oil has completely drained, reinstall the drain bolt with a new sealing washer and tighten it to the specified torque: 9 lbf·ft (12 N·m, 1.2 kgf·m)

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Remove the oil level check bolt and sealing washer.

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Slowly fill the rear final gear with the recommended oil until oil start to flow out of the oil level check hole. Allow oil to settle for 2 – 3 minutes before moving to next step to prevent overfilling.

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Coat a new O-ring with grease and install it into the fill cap groove and tighten it to the specified torque: 9 lbf·ft (12 N·m, 1.2 kgf·m)

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Install the oil level check bolt with a new sealing washer and tighten it to the specified torque: 9 lbf·ft (12 N·m, 1.2 kgf·m)

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Pour the drained oil into a suitable container and dispose of it in an approved manner.

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Initial 20 Hours / 1 Month Tire Replacement

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Warning: For trained personnel only

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Are the tires matching the performance capabilities of the ATV?

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Choose the type of tire replacement

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Warning: Installing improper tires can affect handling and stability.

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Enter the size and type of tires recommended in the owner's manual

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Choose the location of tire replacement

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Was the work checked by the dealer?

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Sign off on the tire replacement

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Initial 20 Hours / 1 Month Engine Oil Change

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Refer to Safety Precautions on page 121.

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Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality.

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NOTICE Using the wrong oil filter may result in leaks or engine damage.

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This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid (page 226). If you do not have the skills or the tools, see your dealer.

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Change the oil with the engine warm to assure complete and rapid draining.

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Drain the Engine Oil:

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1.With the ATV on level ground, remove the oil check lid (page 144) and the oil fill cap/dipstick from the front crankcase.

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2.Place an oil drain pan under the crankcase and remove the engine oil drain bolt (1) and sealing washer (2).

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Add Engine Oil:

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