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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Honda Utility ATV TRX420FE1

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Maintenance Plans for Honda Utility ATV Model TRX420FE1

Integrate maintenance plans directly into your work orders in MaintainX.

Display Check

Warning: Only perform this check when the vehicle is stationary.

Did all modes and digital segments show up temporarily?

Note down any segments that did not display.

Did the initial message display correctly?

Sign off on the display check

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100 Hourly / 6 Monthly Clutch Adjustment

Warning: This procedure should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified.

Refer to Safety Precautions on page 121.

Make sure the engine is cool.

Make sure the ignition switch is OFF (w).

Remove the seat (page 133) and tank cover assembly (page 134).

Loosen the lock nut (1).

Turn the clutch adjuster (2) counterclockwise until you feel slight resistance.

Turn the adjuster 1/4 turn clockwise, then tighten the lock nut to hold the adjuster in this position.

After adjustment, start the engine and test ride your ATV to be sure the clutch is operating properly.

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100 Hourly / 6 Monthly Coolant Level Maintenance

Refer to Safety Precautions on page 121

Vehicle is on level ground

Engine temperature

Coolant level in the reserve tank is between the UPPER and LOWER level marks

Is the reserve tank empty?

Is coolant loss excessive?

If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your dealer for repair

Radiator cap lid and reserve tank cap removed

Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap

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100 Hourly / 6 Monthly Air Cleaner Cleaning

Remove the seat (Refer to page 133)

Unlatch the retainer clips

Remove the air cleaner housing cover

Loosen the screw and remove the air cleaner assembly from the air cleaner housing

Remove the clamp

Remove the air cleaner from the air cleaner body

Wash the air cleaner in clean, non-flammable solvent such as kerosene

Inspect for tears or cracks in the foam or seams of the air cleaner. Replace if damaged

Allow the air cleaner to dry thoroughly before applying oil

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100 Hourly / 6 Monthly Suspension Adjustment

Warning: This procedure should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified.

Refer to the official Honda Service Manual (page 274).

Do you have a pin spanner?

Using a pin spanner, the suspensions can be adjusted for rider weight and riding conditions by changing the spring pre-load.

Suspensions adjusted successfully?

Do not attempt to disassemble, service, or dispose of the damper; see your dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only.

Sign off on the suspension adjustment

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