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Frick Rotary Screw Compressor RWF II 496

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Frick Rotary Screw Compressor RWF II 496
Frick Rotary Screw Compressor RWF II 496

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PDF MANUAL

Manual for Frick Rotary Screw Compressor RWF II 496

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Frick Rotary Screw Compressor RWF II 496

Frick Rotary Screw Compressor RWF II 496

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Maintenance Plans for Frick Rotary Screw Compressor Model RWF II 496

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5000 Hourly Strainers Cleaning

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Clean oil strainers

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Strainer - demand oil pump

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To clean the demand oil pump strainer, the unit must be shut down. The procedure is as follows:

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1. Push [STOP] key on microprocessor panel to shutdown unit, then open disconnect switches for compressor and oil pump motor starters.

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2. Close strainer inlet service valve.

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3. Open drain valve located in the strainer cover and drain oil into a container.

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4. Remove capscrews securing strainer cover, strainer cover, gasket and element. Retain gasket.

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5. Wash element in solvent and blow clean with air.

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6. Wipe strainer body cavity clean with a lint-free clean cloth.

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200 Hourly Strainers Cleaning

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Clean oil strainers

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Strainer - demand oil pump

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To clean the demand oil pump strainer, the unit must be shut down. The procedure is as follows:

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1. Push [STOP] key on microprocessor panel to shutdown unit, then open disconnect switches for compressor and oil pump motor starters.

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2. Close strainer inlet service valve.

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3. Open drain valve located in the strainer cover and drain oil into a container.

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4. Remove capscrews securing strainer cover, strainer cover, gasket and element. Retain gasket.

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5. Wash element in solvent and blow clean with air.

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6. Wipe strainer body cavity clean with a lint-free clean cloth.

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Oil Level Transmitter Replacement

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The Oil Level Transmitter is located on the front of the separator near the bottom/center. See Figure 52.

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The linear transmitter with hermetic enclosure is based on the capacitive measuring principle.

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It features removable electronics (from the sensor well) eliminating the need to evacuate the compressor for replacement. This transmitter is dedicated to oil level control and has no user adjustments.

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Shut off control power.

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Remove DIN connector plug from transmitter.

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Loosen set screws.

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Remove transmitter unit.

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Install new transmitter unit.

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Tighten set screws.

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6 Monthly Oil Analysis

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Oil quality and analysis

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WARNING: Do not mix oils of different brands, manufacturers, or types. Mixing of oils may cause excessive oil foaming, nuisance oil level cutouts, oil pressure loss, gas or oil leakage and catastrophic compressor failure.

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NOTICE: The Frick oil charge shipped with the unit is the best suited lubricant for the conditions specified at the time of purchase. If there is any doubt due to the refrigerant, operating pressures, or temperatures, refer to Frick Oil publication 160.802-SPC for guidance. Only use Frick oil filter elements or warranty claim may be denied.

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Participate in a regular, periodic oil analysis program to maintain oil and system integrity. Oil analysis kit part number: 333Q0001853.

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Oil samples for analysis should be taken after the oil filter. A 1/4 in. purge valve is provided in the oil filter canister head.

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Oil sampling procedure

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WARNING: Exercise extreme caution in the vicinity of operating equipment. Skin contact with lube oil or inhalation of vapors can cause serious injury or death, consider gloves and eye protection.

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Sample hot, active fluid while the equipment is operating. Sample after 30 min of compressor operation.

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Unthread the oil sampling valve cap and locknut.

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Rotary Screw Compressor Maintenance

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Maintenance

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General information

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This section provides instructions for normal maintenance, a recommended maintenance program, troubleshooting and correction guides, and typical P and I diagrams. For typical wiring diagrams and information about the Quantum™ HD control panel, refer to 090.040-M.

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WARNING

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This section must be read and understood before attempting to perform any maintenance or service to the unit.

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Normal maintenance operations

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When performing maintenance you must take several precautions to ensure your safety:

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WARNING

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1. If unit is running, press [stop] key.

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Parts for Frick Rotary Screw Compressor RWF II 496

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Rotary Screw Compressor

US2430129999900010

Frick Optical Isolation Kits

639C0133G01

Oil Analysis Kit

333Q0001853

Rotary Screw Compressor

US2430129999900010

Frick Optical Isolation Kits

639C0133G01

Oil Analysis Kit

333Q0001853

Rotary Screw Compressor

US2430129999900010

Frick Optical Isolation Kits

639C0133G01

Oil Analysis Kit

333Q0001853

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