Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-100-CC-T

• Inspect all switches for damage. Replace rubber boots or switches as required.

• Check that the automatic dump valve works fully and smoothly and no air leaks are evident.

• Check that the 3 way regulator shuts off the incoming air and completely vacates the air from the air hose to the metering filling station.

• Tilt kettle and check for smooth operation in both directions.

• Inspect gear and worm assembly in gear box for play - tighten Allen screws if required.

• Inspect gasket material on covers for integrity.

• Check spring assist covers for tightness to handle and insure spring is holding cover up - adjust if required. Refer to HINGE ADJUSTMENT INSTRUCTIONS.

If unit requires venting, refer to KETTLE VENTING INSTRUCTIONS

Turn kettle ON and set temperature control to 10

Check temperature of the inner kettle surface with a digital surface thermometer

Temperature should be between 260°F and 265°F

Using a screw driver adjust temperature by turning the potentiometer on the Solid State Temperature Control Box; Turn very little. Turn clockwise to INCREASES and counter-clockwise to DECREASE temperature

Check temperature of the inner kettle surface with a digital surface thermometer

QUAD RING (Used prior to June 1999)

Slide shaft seal retainer plate and quad ring away from kettle body

Clean quad ring, shaft, and seal retainer plate with clean cloth

Apply light coat of food safe grease to both sides of the quad ring

Slide quad ring back into original position, making sure it does not twist

Slide retainer plate back toward kettle, replacing retaining knobs

Tighten with hand pressure only

Lubricate the following parts every three months to insure smooth operation and reduce wear.

TRUNNION HOUSING, WORM SCREW AND TILT GEAR

These parts are accessed through the top cover of the console.

Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing.; On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

Bushing removed by turning 1/4 turn and pulling away from the kettle wall

Bushing and bushing mounting area cleaned, rinsed and sanitized

Metal surfaces lubricated with food safe grease

Bushing installed by locating retaining pin and sliding bushing on

Bushing rotated to lock into position

Sign off on the agitator bushing cleaning