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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-60

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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-60
Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-60

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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-60

Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-60

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Maintenance Plans for Cleveland Gas Mixing Kettle Horizontal Agitator Model HA-MKGL-60

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Bushing Replacement

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Bushing Replacement Procedure

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Remove agitator as per cleaning instructions

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Remove bushing by turning 1/4 turn and pulling away from the kettle wall

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Lubricate metal surfaces with food safe grease

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Install new bushing by locating retaining pin and sliding bushing on

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Rotate to lock into position

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Reassemble agitator

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Sign off on the bushing replacement

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Kettle Calibration

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Does the unit have a vacuum?

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If unit requires venting, refer to KETTLE VENTING INSTRUCTIONS.

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Turn kettle ON and set temperature control to 10.

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Allow the unit to cycle twice.

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Check temperature of the inner kettle surface with a digital surface thermometer.

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Temperature should be between 260°F and 265°F.

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Adjust temperature by turning the potentiometer on the Solid State Temperature Control Box. Turn very little. Turn clockwise to INCREASES and counter-clockwise to DECREASE temperature.

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Allow the unit to cycle twice.

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Check temperature of the inner kettle surface with a digital surface thermometer.

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3 Monthly Kettle Lubrication

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LUBRICATION PROCEDURE

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Lubricate the following parts every three months to insure smooth operation and reduce wear.

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TRUNNION HOUSING, WORM SCREW AND TILT GEAR

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These parts are accessed through the top cover of the console.

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Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

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KETTLE TRUNNIONS

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On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing.; On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

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Vacuum Leak Test

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VACUUM LEAK TEST PROCEDURE

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If the kettle will not hold vacuum, test for leaks at:

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A. Water Level Probe.

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B. Pressure Relief Valve/Pressure Gauge and connecting plumbing.

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C. Boiler Drain Cap.

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D. Sight Glass.

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LEAK TEST PROCEDURE:

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1. Heat kettle until unit cycles off.

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2. Shut off power to the kettle at the fused disconnect switch.

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Agitator Cleaning

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Warning: This is a two-person job. Ensure to wear appropriate PPE.

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Scraper blades removed

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Agitator rotated until pull pin is on top side

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Power turned OFF

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Pull pin removed

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Coupling slid towards kettle wall

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Agitator carefully lifted out

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Agitator cleaned in a sink with warm water and mild detergent solution

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Agitator rinsed with fresh water

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Parts for Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-60

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

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