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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-60-CC

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Maintenance Plans for Cleveland Gas Mixing Kettle Horizontal Agitator Model HA-MKGL-60-CC

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Vacuum Leak Test

VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A. Water Level Probe.

B. Pressure Relief Valve/Pressure Gauge and connecting plumbing.

C. Boiler Drain Cap.

D. Sight Glass.

LEAK TEST PROCEDURE:

1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fused disconnect switch.

Run this procedure

1 Monthly Quad Ring Check

Check quad ring and replace if required. Refer to QUAD RING REPLACEMENT PROCEDURE.

QUAD RING REPLACEMENT PROCEDURE

(Used prior to June 1999, after June 1999 see SEAL RETAINER PLATE REPLACEMENT PROCEDURE.)

1. Remove agitator as per cleaning instructions.

2. Remove hole cap, retaining bolt and retaining washer.

3. Snap retaining ring out from seating inside motor.

4. Remove retaining knobs.

5. Slide seal retainer plate away from kettle.

6. Slide shaft away from kettle body to allow clearance for removing quad ring.

Run this procedure

1 Daily Flush Piston Valve Cleaning

FLUSH PISTON VALVE (Used prior to 2003)

Daily - clean valve as follows:

Air regulator controls air flow to automatic dump valve, turn clockwise to open and counterclockwise to close (extend plunger)

Air quick connect: Push yellow tab down to release air pressure before disconnecting air hose

To remove valve from kettle:

Place valve in open position

Holding bottom of valve, loosen and remove sani-clamp (1)

Lower valve, and remove from body

Remove sani-clamp seal (2) and 'O' ring (3)

Run this procedure

1 Daily Kettle Cleaning

CAUTION SURFACES MAY BE EXTREMELY HOT!

CARE AND CLEANING

Cooking equipment must be cleaned regularty to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a sate temperature).

WARNINGS

Do not use detergents or cleansers that are chloride based or contain quaternary salt.

Do not use a metal bristle brush or scraper.

Steel wool should never be used for cleaning the stainless steel.

Unit should never be cleaned with a high pressure spray hose.

Do not leave water sitting in unit when not in use.

Run this procedure

Agitator Bushing Cleaning

AGITATOR BUSHING

Agitator removed

Bushing removed by turning 1/4 turn and pulling away from the kettle wall

Bushing and bushing mounting area cleaned, rinsed and sanitized