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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80

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Maintenance Plans for Cleveland Gas Mixing Kettle Horizontal Agitator Model HA-MKGL-80

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Flush Piston Valve O Rings Replacement

FLUSH PISTON VALVE

Replacing \O\" rings"

Used prior to 2003

Disassemble valve as per daily cleaning instructions

Holding lower valve body (6), unscrew valve bottom (7)

Pull lower valve body out from cylinder body

Replace \O\" rings (8)

Coat cylinder body and \O\" rings with cooking oil or food-safe grease"

Reassemble

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Vacuum Leak Test

VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A. Water Level Probe.

B. Pressure Relief Valve/Pressure Gauge and connecting plumbing.

C. Boiler Drain Cap.

D. Sight Glass.

LEAK TEST PROCEDURE:

1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fused disconnect switch.

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1 Monthly Quad Ring Check

Quad Ring Replacement Procedure (Used prior to June 1999, after June 1999 see Seal Retainer Plate Replacement Procedure)

Remove agitator as per cleaning instructions

Remove hole cap, retaining bolt and retaining washer

Snap retaining ring out from seating inside motor

Remove retaining knobs

Slide seal retainer plate away from kettle

Slide shaft away from kettle body to allow clearance for removing quad ring

Remove quad ring

Slide new quad ring back into original position, making sure it does not twist

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3 Monthly Kettle Lubrication

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

TRUNNION HOUSING, WORM SCREW AND TILT GEAR

These parts are accessed through the top cover of the console.

Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

KETTLE TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing.; On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

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1 Daily Flush Piston Valve Cleaning

FLUSH PISTON VALVE (Used prior to 2003.)

Air regulator controls air flow to automatic dump valve, turn clockwise to open and counterclockwise to close (extend plunger)

Air quick connect: Push yellow tab down to release air pressure before disconnecting air hose

To remove valve from kettle:

Place valve in open position

Holding bottom of valve, loosen and remove sani-clamp (1)

Lower valve, and remove from body

Remove sani-clamp seal (2) and 'O' ring (3)

With valve on its side, turn air dial counterclockwise to extend plunger

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