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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-60-CC-T

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Maintenance Plans for Cleveland Gas Mixing Kettle Horizontal Agitator Model HA-MKGL-60-CC-T

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Agitator Bushing Cleaning

AGITATOR BUSHING

Agitator removed

Bushing removed by turning 1/4 turn and pulling away from the kettle wall

Bushing and bushing mounting area cleaned, rinsed and sanitized

Metal surfaces lubricated with food safe grease

Bushing installed by locating retaining pin and sliding bushing on

Bushing rotated to lock into position

Sign off on the agitator bushing cleaning

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Vacuum Leak Test

VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A. Water Level Probe.

B. Pressure Relief Valve/Pressure Gauge and connecting plumbing.

C. Boiler Drain Cap.

D. Sight Glass.

LEAK TEST PROCEDURE:

1. Heat kettle until unit cycles off.

2. Shut off power to the kettle at the fused disconnect switch.

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Flush Piston Valve O Rings Replacement

FLUSH PISTON VALVE

Replacing "O" rings

(Used prior to 2003.)

1. Disassemble valve as per daily cleaning instructions.

2. Holding lower valve body (6), unscrew valve bottom (7).

3. Pull lower valve body out from cylinder body.

4. Replace "O" rings (8), as required.

5. Coat cylinder body and "O" rings with cooking oil or food-safe grease.

6. Reassemble.

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3 Monthly Kettle Lubrication

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

TRUNNION HOUSING, WORM SCREW AND TILT GEAR

These parts are accessed through the top cover of the console.

Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

KETTLE TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing.; On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

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1 Monthly Kettle Venting

When kettle is cold check that pressure gauge needle is in the green zone indicating a vacuum in kettle - if venting is required refer to KETTLE VENTING PROCEDURE.

KETTLE VENTING INSTRUCTIONS

The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS).

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE, HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

1. Remove Access Panel from back of main kettle console.

2. Turn kettle ON and set temperature control to 10, heat the empty kettle until unit cycles off.

3. Vent kettle by pulling Valve Ring eight to fifteen times, holding valve open for two seconds each time.

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