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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-T

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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-T
Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-T

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Manual for Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-T

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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-T

Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-T

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Maintenance Plans for Cleveland Gas Mixing Kettle Horizontal Agitator Model HA-MKGL-80-T

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1 Daily Seal Retainer Plate Cleaning

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SEAL RETAINER PLATE (Replaces QUAD RING after June 1999.)

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Apply food safe grease to grease nipples until you see clean grease inside the kettle

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Grease daily.

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Sign off on the daily seal retainer plate cleaning

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6 Monthly Kettle Maintenance

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SIX MONTH MAINTENANCE

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Grease trunnion housings in gear box and on outboard bearings.

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Test pressure relief valve. Refer to PRESSURE RELIEF VALVE TESTING PROCEDURE.

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PRESSURE RELIEF VALVE PERIODIC TESTING

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Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels.; This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

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DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE, HANDS AND BODY CLEAR OF DISCHARGE.

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DANGER: WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

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NOTE: The following instruction is intended for use by qualified service personnel.

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WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

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Quad Ring Cleaning

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QUAD RING (Used prior to June 1999)

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Remove retaining knobs

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Slide shaft seal retainer plate and quad ring away from kettle body

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Clean quad ring, shaft, and seal retainer plate with clean cloth

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Rinse with fresh water

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Apply light coat of food safe grease to both sides of the quad ring

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Slide quad ring back into original position, making sure it does not twist

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Slide retainer plate back toward kettle, replacing retaining knobs

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Tighten with hand pressure only

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1 Monthly Kettle Maintenance

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MONTHLY INSPECTION

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• Inspect all switches for damage. Replace rubber boots or switches as required.

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• Check that the automatic dump valve works fully and smoothly and no air leaks are evident.

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• Check that the 3 way regulator shuts off the incoming air and completely vacates the air from the air hose to the metering filling station.

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• Tilt kettle and check for smooth operation in both directions.

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• Inspect gear and worm assembly in gear box for play - tighten Allen screws if required.

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• Inspect gasket material on covers for integrity.

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• Check spring assist covers for tightness to handle and insure spring is holding cover up - adjust if required. Refer to HINGE ADJUSTMENT INSTRUCTIONS.

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HINGE ADJUSTMENT INSTRUCTIONS

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Agitator Cleaning

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Warning: This is a two-person job. Ensure to wear appropriate PPE.

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Scraper blades removed

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Agitator rotated until pull pin is on top side

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Power turned OFF

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Pull pin removed

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Coupling slid towards kettle wall

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Agitator carefully lifted out

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Agitator cleaned in a sink with warm water and mild detergent solution

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Agitator rinsed with fresh water

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Parts for Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-T

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

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