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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-CC

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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-CC
Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-CC

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Manual for Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-CC

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Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-CC

Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-CC

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Maintenance Plans for Cleveland Gas Mixing Kettle Horizontal Agitator Model HA-MKGL-80-CC

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Stainless Steel Cleaning

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Warning: This cleaning procedure requires trained personnel with PPE!

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Stainless steels are susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust.

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Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms.

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With 12-30 percent chromium, an invisible passive film covers the steel's surface acting as a shield against corrosion.

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Enemies of Stainless Steel: Mechanical abrasion, Deposits and water, Chlorides

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Here are a few steps that can help prevent stainless steel rust.

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Use the proper tools. When cleaning stainless steel products, use non-abrasive tools.

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Clean with the polish lines. Some stainless steel comes with visible polishing lines or 'grain.'

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Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

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1 Monthly Quad Ring Check

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Quad Ring Replacement Procedure (Used prior to June 1999, after June 1999 see Seal Retainer Plate Replacement Procedure)

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Remove agitator as per cleaning instructions

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Remove hole cap, retaining bolt and retaining washer

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Snap retaining ring out from seating inside motor

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Remove retaining knobs

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Slide seal retainer plate away from kettle

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Slide shaft away from kettle body to allow clearance for removing quad ring

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Remove quad ring

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Slide new quad ring back into original position, making sure it does not twist

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Agitator Cleaning

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Warning: This is a two-person job. Ensure to wear appropriate PPE.

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Scraper blades removed

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Agitator rotated until pull pin is on top side

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Power turned OFF

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Pull pin removed

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Coupling slid towards kettle wall

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Agitator carefully lifted out

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Agitator cleaned in a sink with warm water and mild detergent solution

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Agitator rinsed with fresh water

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Vacuum Leak Test

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VACUUM LEAK TEST PROCEDURE

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If the kettle will not hold vacuum, test for leaks at:

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A. Water Level Probe.

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B. Pressure Relief Valve/Pressure Gauge and connecting plumbing.

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C. Boiler Drain Cap.

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D. Sight Glass.

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LEAK TEST PROCEDURE:

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1. Heat kettle until unit cycles off.

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2. Shut off power to the kettle at the fused disconnect switch.

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3 Monthly Kettle Lubrication

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LUBRICATION PROCEDURE

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Lubricate the following parts every three months to insure smooth operation and reduce wear.

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TRUNNION HOUSING, WORM SCREW AND TILT GEAR

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These parts are accessed through the top cover of the console.

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Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

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KETTLE TRUNNIONS

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On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing.; On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

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Parts for Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-CC

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

Scraper Blade

KE54602

Spring

KE54608

Retaining Knobs

KE01911

O Ring

FA05002-8

Pin

KE54594

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