Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-100-T

Slide shaft seal retainer plate and quad ring away from kettle body

Clean quad ring, shaft, and seal retainer plate with clean cloth

Apply light coat of food safe grease to both sides of the quad ring

Slide quad ring back into original position, making sure it does not twist

Slide retainer plate back toward kettle, replacing retaining knobs

Tighten with hand pressure only

Lubricate the following parts every three months to insure smooth operation and reduce wear.

TRUNNION HOUSING, WORM SCREW AND TILT GEAR

These parts are accessed through the top cover of the console.

Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing.; On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

FLUSH PISTON VALVE (Used prior to 2003.)

Air regulator controls air flow to automatic dump valve, turn clockwise to open and counterclockwise to close (extend plunger)

Air quick connect: Push yellow tab down to release air pressure before disconnecting air hose

Holding bottom of valve, loosen and remove sani-clamp (1)

Lower valve, and remove from body

Remove sani-clamp seal (2) and 'O' ring (3)

With valve on its side, turn air dial counterclockwise to extend plunger

Inspect all switches for damage. Replace rubber boots or switches as required.

Check that the automatic dump valve works fully and smoothly and no air leaks are evident.

Check that the 3 way regulator shuts off the incoming air and completely vacates the air from the air hose to the metering filling station.

Tilt kettle and check for smooth operation in both directions.

Inspect gear and worm assembly in gear box for play - tighten Allen screws if required.

Inspect gasket material on covers for integrity.

Check spring assist covers for tightness to handle and insure spring is holding cover up - adjust if required.

Disassemble valve as per daily cleaning instructions

Holding lower valve body (6), unscrew valve bottom (7)

Pull lower valve body out from cylinder body

Coat cylinder body and \O\" rings with cooking oil or food-safe grease"