Raymond Walkie Pallet Truck Electric Pallet Jack 8600

Warning: This maintenance check requires trained personnel with PPE!

Filter screen and suction tube removed?

Filter screen and magnet cleaned with a suitable solvent?

Filter screen and tube inspected for damage?

Pump end of the suction tube lubricated with hydraulic fluid?

Suction tube inserted into the pump housing?

Check the weight stamped on the battery in the pallet truck against the minimum and maximum allowable weights on the spec tag for the pallet truck.

Inspect all battery connectors and leads for damage and cuts in protective coatings.

Make sure the battery gates are in position and not damaged.

Measure the battery's free play in any direction.

During normal operation, with a rated load and traveling at top speed, the pallet truck should stop within approximately one and one-half truck lengths.

If oil is present, disassemble brake and clean the mating surface and pads.

Check brake gap, replace brake pad if the pad gap exceeds 0.015 in.

Turn the truck OFF and disconnect the battery connector.

Warning: Use extreme care whenever the truck is jacked up. Keep hands and feet clear from vehicle while jacking the truck.

Break mounting bolts free and reapply thread-locking compound (P/N 990-463). Re-torque mounting cap screws to 30 ft. lb. (41 Nm).

Lower the forks. Turn the truck OFF. Disconnect the battery connector. Remove the tractor cover.

Jack the truck and block the frame.

Remove the drive unit fill plug (Figure 7-21) and drain plug (Figure 7-22). Permit the gear oil to drain.

Remove the twelve socket head cap screws that secure the drive unit (thru the steering bearing) to the tractor frame.

Secure hoisting straps to the drive unit. Remove the drive unit using a hoist with at least one-ton capacity.

Enter the amount of gear oil in drive housing

Change hydraulic fluid in hydraulic reservoir

Push the spring clip toward the pump housing

Warning: This maintenance check requires trained personnel with PPE!

Extended heavy duty operation check

Check for any issues due to sudden temperature changes

Sign off on the pallet jack maintenance