Raymond Walkie Pallet Truck Electric Pallet Jack 8600

Enter the amount of gear oil in drive housing

Change hydraulic fluid in hydraulic reservoir

Push the spring clip toward the pump housing

Warning: This maintenance check requires trained personnel with PPE!

Extended heavy duty operation check

Check for any issues due to sudden temperature changes

Sign off on the pallet jack maintenance

Warning: This maintenance check requires trained personnel with PPE!

Filter screen and suction tube removed?

Filter screen and magnet cleaned with a suitable solvent?

Filter screen and tube inspected for damage?

Pump end of the suction tube lubricated with hydraulic fluid?

Suction tube inserted into the pump housing?

Warning: Use extreme care whenever the truck is jacked up. Keep hands and feet clear from vehicle while jacking the truck.

Break mounting bolts free and reapply thread-locking compound (P/N 990-463). Re-torque mounting cap screws to 30 ft. lb. (41 Nm).

Lower the forks. Turn the truck OFF. Disconnect the battery connector. Remove the tractor cover.

Jack the truck and block the frame.

Remove the drive unit fill plug (Figure 7-21) and drain plug (Figure 7-22). Permit the gear oil to drain.

Remove the twelve socket head cap screws that secure the drive unit (thru the steering bearing) to the tractor frame.

Secure hoisting straps to the drive unit. Remove the drive unit using a hoist with at least one-ton capacity.

Warning: This inspection requires trained personnel with PPE!

Commutator has surface condition and high mica

No carbon dust collected in the grooves between the segments

Commutation is indicated by a dark brown polished commutator and an evenly polished brush wearing surface

No signs of rough, pitted, burning or heavy arcing between the commutator bars

If any of the checks fail, remove the motor for service

Sign off on the DC Electric Motors Inspection