Raymond Walkie Pallet Truck Electric Pallet Jack 8300

Warning: Use extreme care whenever the truck is jacked up. Keep hands and feet clear from vehicle while jacking the truck.

Break mounting bolts free and reapply thread-locking compound (P/N 990-463). Re-torque mounting cap screws to 30 ft. lb. (41 Nm).

Lower the forks. Turn the truck OFF. Disconnect the battery connector. Remove the tractor cover.

Jack the truck and block the frame.

Remove the drive unit fill plug (Figure 7-21) and drain plug (Figure 7-22). Permit the gear oil to drain.

Remove the twelve socket head cap screws that secure the drive unit (thru the steering bearing) to the tractor frame.

Secure hoisting straps to the drive unit. Remove the drive unit using a hoist with at least one-ton capacity.

Warning: This inspection requires trained personnel with PPE!

Commutator has surface condition and high mica

No carbon dust collected in the grooves between the segments

Commutation is indicated by a dark brown polished commutator and an evenly polished brush wearing surface

No signs of rough, pitted, burning or heavy arcing between the commutator bars

Upload a photo of the commutator

Sign off on the DC Electric Motors Inspection

Warning: This maintenance check requires trained personnel with PPE!

Extended heavy duty operation check

Check for sudden temperature changes

Sign off on the pallet truck maintenance

Battery connectors and leads in good condition

Battery gates in position and undamaged

Brake performance under normal operation with a rated load and traveling at top speed

Brake pad gap within acceptable range

Caster wheels in good condition

Contactor tips in good condition

Change hydraulic fluid. Clean screen and magnet.

Filter Screen and Suction Tube removed?

Filter Screen and Suction Tube cleaned?

Filter Screen and Suction Tube installed?